Abstract: A method of making elongated abrasive particles includes five steps. Step 1) includes providing a mold having parallel linear grooves, partially interrupted at predetermined intervals by transverse obstructions. Step 2) includes filling the parallel linear grooves with a flowable abrasive particle precursor composition. Step 3) includes at least partially drying the flowable abrasive particle precursor composition to form an at least partially dried abrasive particle precursor composition. Step 4) includes separating that composition from the mold, thereby forming elongated precursor abrasive particles having a shape corresponding to portions of the parallel linear grooves disposed between the transverse obstructions. At least one of the first and second opposite ends of the elongated precursor abrasive particles comprises both a molded portion and a fractured portion. Step 5) converts the elongated precursor abrasive particles into elongated abrasive particles.
Abstract: An abrasive article including a substrate; and an abrasive layer overlying the substrate, where the abrasive layer includes a blend of abrasive particles including a first type of abrasive particle comprising a polycrystalline material and having a first average friability F1, and a second type of abrasive particle comprising a polycrystalline material and having a second average friability, F2, where the blend comprises an average friability difference, ?F=|F1?F2|, within a range of at least 0.5% to not greater than 80%.
Abstract: Ceramic colours containing effect pigments and a liquid glass forming component for decoration of metallic, ceramic and glassy articles and a process for the preparation of a ceramic glaze.
Type:
Grant
Filed:
May 3, 2019
Date of Patent:
March 1, 2022
Assignee:
Merck Patent GmbH
Inventors:
Lukas Hamm, Carsten Handrosch, Marc Hunger, Jens Kersten, Cairon Platzer, Markus Thong, Khwan Khung Lim
Abstract: A high-pressure high-temperature, HPHT, diamond tool piece and a method of producing an HPHT diamond tool piece. At least a portion of the HPHT diamond tool piece comprises an aggregated nitrogen centre to C-nitrogen centre ratio of greater than 30%. The method includes irradiating an HPHT diamond material to introduce vacancies in the diamond crystal lattice, annealing the HPHT diamond material such that at least a portion of the HPHT diamond material comprises an aggregated nitrogen centre to C-nitrogen centre ratio of greater than 30%, and processing the HPHT diamond material to form an HPHT diamond tool piece.
Type:
Grant
Filed:
May 16, 2017
Date of Patent:
February 22, 2022
Assignee:
Element Six (UK) Limited
Inventors:
Frank Schoofs, Jacqueline Hall, Richard Bodkin
Abstract: A structured abrasive article comprises a plurality of shaped abrasive composites disposed on and secured to a major surface of a backing. The shaped abrasive composites comprise magnetizable abrasive particles retained in an organic binder. On a respective basis, each of the magnetizable abrasive particles has a ceramic body with a magnetizable layer disposed on at least a portion thereof. Methods of making and using the structured abrasive articles are also disclosed.
Type:
Grant
Filed:
October 6, 2017
Date of Patent:
February 22, 2022
Assignee:
3M Innovative Properties Company
Inventors:
Thomas J. Nelson, Joseph B. Eckel, Aaron K. Nienaber, Scott W. Peterson, Vincent R. Jansen
Abstract: An abrasive article may include an organic bond material, abrasive particles contained within the organic bond material and a plasticizer contained within the organic bond material. The plasticizer may include at least one of an aromatic phenyl group, a heteroaromatic furyl group, or a saturated aliphatic hydrocarbon. The plasticizer may further include a polar group.
Type:
Grant
Filed:
July 7, 2017
Date of Patent:
February 1, 2022
Assignees:
SAINT-GOBAIN ABRASIVES, INC., SAINT-GOBAIN ABRASIFS, UNIVERSITY OF MASSACHUSETTS
Inventors:
Andrew B. Schoch, Alexander Nashed, Sena Ada Carleen, Dean S. Matsumoto, Anne M. Bonner, Shaw Ling Hsu, Jigneshkumar P. Patel, Subrajeet Deshmukh, Caixia Zhao
Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes diamond grains exhibiting diamond-to-diamond bonding therebetween. The diamond grains includes a first amount being about 30 to about 65 volume % of the diamond grains and a second amount being about 18 to about 65 volume % of the diamond grains. The first amount exhibits a first average grain size of about 8 ?m to about 22 ?m. The second amount exhibits a second average grain size that is greater than the first average grain size and is about 15 ?m to about 50 ?m. Other embodiments are directed methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
Type:
Grant
Filed:
September 10, 2019
Date of Patent:
February 1, 2022
Assignee:
US SYNTHETIC CORPORATION
Inventors:
Brandon Paul Linford, Cody William Knuteson
Abstract: An abrasive composition comprising a substrate selected from the group consisting of a fibrous substrate, a sponge substrate, and combinations thereof and a plurality of calcium carbonate particles dispersed therein; wherein at least a portion of the plurality of calcium carbonate particles contact the substrate; wherein the fibrous substrate comprises a plurality of fibers; wherein each fiber of the plurality of fibers is characterized by an aspect ratio of equal to or greater than about 2:1; wherein the sponge substrate is characterized by a porosity of equal to or greater than about 5 vol. %, based on the total volume of the sponge substrate; and wherein the abrasive composition is characterized by an abrasiveness that is greater than the abrasiveness of the substrate in the absence of the plurality of calcium carbonate particles.
Abstract: A scouring article including a monolithic nonwoven pad with a semi-densified fibrous layer that is integral to the monolithic nonwoven pad and that provides a major surface of the monolithic nonwoven pad, and methods of making and using.
Type:
Grant
Filed:
October 7, 2019
Date of Patent:
January 25, 2022
Assignee:
3M INNOVATIVE PROPERTIES COMPANY
Inventors:
James P. Endle, John M. Brandner, Lauren K. Carlson, Robert J. Maki, Stephen M. Sanocki
Abstract: A fixed abrasive article having a body including abrasive particles contained within a bond material, the abrasive particles including shaped abrasive particles or elongated abrasive particles having an aspect ratio of length:width of at least 1.1:1, each of the shaped abrasive particles or elongated abrasive particles having a predetermined position or a predetermined three-axis orientation, including a placement angle ranging from +90 degrees to ?90 degrees and a rake angle ranging from +90 degrees to ?90 degrees.
Abstract: Embodiments of the invention relate to polycrystalline diamond compact (“PDC”) including a polycrystalline diamond (“PCD”) table that bonded to a cobalt-nickel alloy cemented carbide substrate. The cobalt-nickel alloy cemented carbide substrate provides both erosion resistance and corrosion resistance to the cemented carbide substrate. In an embodiment, a PDC includes a cemented carbide substrate including cobalt-nickel alloy cementing constituent. The PDC further includes a PCD table bonded to the cemented carbide substrate.
Type:
Grant
Filed:
November 1, 2019
Date of Patent:
January 18, 2022
Assignee:
US SYNTHETIC CORPORATION
Inventors:
Debkumar Mukhopadhyay, Kenneth E. Bertagnolli
Abstract: The present invention relates to sintered platelet-like randomly shaped abrasive particles based on alpha alumina having a hardness HV of at least 20 GPa and a crystal structure with an average crystal size between 100 nm and 300 nm, whereby the abrasive particles comprise a body having a first surface and a second surface opposite to the first surface, both surfaces are separated from each other by a randomly shaped sidewall having a thickness (T) between 20 ?m and 500 ?m.
Abstract: An amorphous silica particles, gravel, other particles and products provide a safe replacement for crystalline silica sand, gravel, or particles in consumer and industrial applications wherein dust may be produced during use or installation. The amorphous silica particles, gravel, other particles or products may comprise components that increase the density, hardness, and other properties from container glass. These components include, but are not limited to, iron oxides, aluminum oxides, and zirconium oxides.
Abstract: A surface-coated cutting tool includes a base material and a coating formed on a surface of the base material. The coating includes a first hard coating layer including crystal grains having a sodium chloride-type crystal structure. The crystal grain has a layered structure in which a first layer composed of nitride or carbonitride of AlxTi1-x and a second layer composed of nitride or carbonitride of AlyTi1-y are stacked alternately into one or more layers. The first layer each has an atomic ratio x of Al varying in a range of 0.6 or more to less than 1. The second layer each has an atomic ratio y of Al varying in a range of 0.45 or more to less than 0.6. The largest value of difference between the atomic ratio x and the atomic ratio y is 0.05?x?y?0.5.
Type:
Grant
Filed:
November 7, 2018
Date of Patent:
January 11, 2022
Assignee:
Sumitomo Electric Hardmetal Corp.
Inventors:
Anongsack Paseuth, Hideaki Kanaoka, Shinya Imamura, Satoshi Ono
Abstract: The present invention relates to semitransparent pearlescent pigments, to processes for producing them, and to the use of such pearlescent pigments, where the pearlescent pigments comprise monolithically constructed substrate platelets composed of a metal oxide having an average thickness of 1 to 40 nm and a form factor, expressed by the ratio of the mean size to the average thickness, of at least 80, which are enveloped by at least one substantially transparent coating A composed of at least one low-index metal oxide and/or metal oxide hydrate, having a refractive index of less than 1.8, and at least one interference layer in the form of a coating B composed of at least one high-index metal oxide, having a refractive index of at least 1.8.
Abstract: An abrasive article including a substrate, a first bonding material including metal overlying the substrate, abrasive particles overlying the substrate and coupled to the first bonding material, and a second bonding material including a metal and phosphorus overlying at least a portion of the first bonding material.
Type:
Grant
Filed:
July 23, 2019
Date of Patent:
January 4, 2022
Assignees:
SAINT-GOBAIN ABRASSIVES, INC.
Inventors:
Lenny C. Sales, Trent Graham, Lucie Fraichard, Cecile O. Mejean, Anton Cottrill
Abstract: Provided is a cubic boron nitride sintered body including more than or equal to 85 volume percent and less than 100 volume percent of cubic boron nitride particles, and a remainder of a binder, wherein the binder contains WC, Co, and an Al compound, the binder contains W2Co21B6, and, when IA represents an X-ray diffraction intensity of a (111) plane of the cubic boron nitride particles, IB represents an X-ray diffraction intensity of a (100) plane of the WC, and IC represents an X-ray diffraction intensity of a (420) plane of the W2Co21B6, a ratio IC/IA of the IC to the IA is more than 0 and less than 0.10, and a ratio IC/IB of the IC to the IB is more than 0 and less than 0.40.
Type:
Grant
Filed:
September 18, 2019
Date of Patent:
December 28, 2021
Assignees:
Sumitomo Electric Industries, Ltd., SUMITOMO ELECTRIC HARDMETAL CORP.
Abstract: The invention provides a method for making agglomerate particles, said method comprising: (a) forming by mixing at high speed a slurry of mineral agglomerate components in a polymerizable liquid resin carrier; (b) mixing said slurry with a non-miscible fluid to form discrete dispersed droplets; (c) exposing the discrete dispersed droplets to UVA radiation; (c) solidifying said droplets to form a multitude of solid particles; (d) isolating said solid particles and then firing said particles. The resulting size of the fired particles of the invention are estimated to be in the range from approximately 20 ?m to approximately 500 ?m.
Type:
Grant
Filed:
January 30, 2018
Date of Patent:
December 21, 2021
Assignee:
AMERIPOLISH Inc.
Inventors:
James L McArdle, Clint A Howle, Carl G Cabot, Jr.
Abstract: In an embodiment, a protective leaching cup may include a base portion, at least one sidewall defining an opening general opposite the base portion, and a receiving space in communication with the opening and at least partially defined by the base portion and the sidewall. The receiving space is sized and configured to receive at least a portion of the superabrasive element. A seal contact portion is located on an inner surface of the sidewall. The seal contact portion is configured to form a seal against the superabrasive element that is at least partially impermeable to fluid(s). At least one of the seal contact portion or the sidewall includes material(s) exhibiting a flexural modulus greater than about 150,000 psi at room temperature.
Type:
Grant
Filed:
November 14, 2017
Date of Patent:
December 7, 2021
Assignee:
US SYNTHETIC CORPORATION
Inventors:
Michael James Gleason, Victor Hugo Oritz
Abstract: A polycrystalline diamond sintered material tool includes: a cemented carbide substrate, which is mainly composed of WC and includes Co; and a diamond layer containing a metal catalyst made of Co provided on the cemented carbide substrate. The average layer thickness of a Co rich layer formed in an interface between the cemented carbide substrate and the diamond layer is 30 ?m or less. CMAX/CDIA is 2 or less when CDIA is an average content of Co included in the diamond layer and CMAX is a peak value of a Co content in the Co rich layer. D/DO is less than 2 when D is an average grain size of WC particles in a region from the interface between the cemented carbide substrate and the diamond layer to 50 ?m toward an inside of the cemented carbide substrate; and DO is an average grain size of WC particles.