Abstract: Fine grained fuel such as coal dust is gasified at an elevated pressure by passing the fuel from a supply tank which is at atmospheric pressure by pump means into a pressurized lock basin and therefrom into the gasifier, the fuel during such movement retaining its loose consistency. This can be accomplished for instance by a solid piston pump which is only partially filled with the fuel. Thus, agglomerations are avoided and the fuel is directly conveyed into the gasifier in flowable and fluidizable form without the necessity of being reconverted into a finely divided form.

Abstract: An improvement in the production of a natural gas substitute comprising at least about 80% of methane by volume by multi-stage methanation of a synthesis gas containing hydrogen and oxides of carbon over fixed-bed nickel-containing catalysts under a pressure of about 5 to 100 bars. The starting synthesis gas, preferably produced by oxygen and water gasification of coal, has about 8 to 25% by volume of methane on a dry basis. It is methanated in a first stage at an inlet temperature of about 230.degree.-400.degree. C. and an outlet temperature of about 550.degree. to 750.degree. C. and then in a second stage at about 230.degree. to 500.degree. C. The process is economical with respect to heat consumption and equipment cost.

Abstract: A novel process, and the compositions of matter formed thereby, wherein Group II-A metals, or compounds thereof, can be ion-exchanged onto coal, preferably a high rank coal, notably a subbituminous or bituminous coal, by soaking the coal in an alkali solution of a Group I-A metal compound sufficient to incorporate said metal compound, or cation portion thereof, into said coal to form ion-exchange sites, and ion-exchanging, and thereby replacing all or a portion, preferably a portion, of the Group I-A metal cations with said Group II-A metals. Enhanced gasification rates are achieved by gasification of the so-treated coal, or composition which contains both the Group I-A and Group II-A metals, as contrasted with a coal composition otherwise similar except that it contains an equal molar quantity of either a Group I-A metal or Group II-A metal, rather than both Group I-A and Group II-A metals.

Abstract: An improved method for the generation of power in a combustion gas turbine utilizing fuel gas comprising hydrogen and carbon monoxide in which said fuel gas is subjected to a water gas shift reaction whereby said fuel gas is enriched in both hydrogen and carbon dioxide prior to combustion in said combustion gas turbine. Undesirable nickel compounds contained in said fuel gas are removed and undesirable carbonyl sulfide decomposed by said water gas shift reaction.

Abstract: A process wherein Group I-A or Group II-A metals, or both, can be ion-exchanged onto coal, especially a high rank coal, notably a subbituminous or bituminous coal, to produce a highly reactive carbonaceous feed for use in gasification reactions, especially to produce high-BTU fuel gases, but also intermediate-BTU or synthesis gas. The coal is treated by contact with an alkaline solution of an admixture of compounds, inclusive of a soluble alkali metal salt and an excess of an alkaline earth metal hydroxide, each of which interacts one with the other to form an alkali metal hydroxide, and an insoluble alkaline earth metal salt precipitate. The coal is treated in a single step by contact with the solution within which both the Group I-A and II-A metal compounds are dispersed, or dissolved.

Abstract: Coarse, graded coal is fed to a pressurized relatively fixed bed, non-slagging gasifier from which crude gas is recovered. Fine coal is slurried in an aqueous mixture comprising the discharge from the relatively fixed bed gasifier, which discharge is composed of hydrocarbons, phenolic water and other liquids as major components and additional makeup water, if required, and the slurry is fed to a slagging, pressurized entrained flow gasifier from which additional crude gas is recovered. The two streams of gas are cleaned and then used to meet a variety of demands, including, but not limited to, gas turbine generation of electric power, manufacture of synthetic natural gas and manufacture of methanol.

Abstract: A method of and a catalyst for the conversion of petroleum distillate fractions to high heating value fuel gases suitable for use as town gas or pipeline gas by reacting a petroleum derived feedstock containing paraffins with hydrogen in the presence of a lanthanum-cobalt/Y zeolite catalyst at elevated temperature and pressure.

Abstract: Coal is gasified to produce a coal gasification effluent and a char residue. The char residue is cooled by indirect heat transfer in a char bed, and the coal gasification effluent is passed through the cool char bed to effect cooling of the coal gasification effluent, with tars and oil present in the effluent being absorbed by the char bed. In this manner, the gasification effluent is cooled without fouling of heat transfer surfaces, and tars and oils are effectively removed therefrom.

Abstract: A gas distributor for distributing high temperature reaction gases to a fluidized bed of coal particles in a coal gasification process. The distributor includes a pipe with a refractory reinforced lining and a plurality of openings in the lining through which gas is fed into the bed. These feed openings have an expanding tapered shape in the downstream or exhaust direction which aids in reducing the velocity of the gas jets as they enter the bed.

Abstract: In a coal gasification operation or similar conversion process carried out in the presence of an alkali metal-containing catalyst wherein solid particles containing alkali metal residues are produced in the gasifier or similar reaction zone, alkali metal constitutents are recovered from the particles by withdrawing and passing the particles from the reaction zone to an alkali metal recovery zone in the substantial absence of molecular oxygen and treating the particles in the recovery zone with water or an aqueous solution in the substantial absence of molecular oxygen. The solution formed by treating the particles in the recovery zone will contain water-soluble alkali metal constituents and is recycled to the conversion process where the alkali metal constituents serve as at least a portion of the alkali metal constituents which comprise the alkali metal-containing catalyst.

Abstract: In a coal gasification operation or similar conversion process carried out in the presence of an alkali metal-containing catalyst wherein solid particles containing alkali metal residues are produced, alkali metal constituents are recovered for the particles by contacting or washing them with an aqueous solution containing calcium or magnesium ions in an alkali metal recovery zone at a low temperature, preferably below about 249.degree. F. During the washing or leaching process, the calcium or magnesium ions displace alkali metal ions held by ion exchange sites in the particles thereby liberating the ions and producing an aqueous effluent containing alkali metal constituents. The aqueous effluent from the alkali metal recovery zone is then recycled to the conversion process where the alkali metal constituents serve as at least a portion of the alkali metal constituents which comprise the alkali metal-containing catalyst.

Abstract: Asbestos fibres having excellent properties in resin reinforcement are produced by controlled heat treatment of a coarse fraction of chrysotile asbestos fibres.

Abstract: A flame arrestor is provided which can be connected with closely adjacent upstream and downstream portions of a pipeline. The gas flows through an array of narrow tubes immersed in the lower half of a normally liquid heat transfer fluid, thus normally maintaining the gas composition at ambient temperature. Even if a flame front enters either connector of the flame arrestor, the cooling effectively quenches the flame before the flame front can advance through the liquid-cooled narrow tubes to the other connector of the flame arrestor. The array of tubes is arranged as a return loop so that each tube can maintain structural integrity while expanding and contracting during rapid changes of temperature. Moreover, such return loop permits the connectors to be more readily attached to the upstream and downstream adjacent portions of the pipeline.

Abstract: In a system in which compressed ethylene is scheduled to flow through pipes, and in which there is danger of decomposition of ethylene and danger of the spreading of a reaction boundary of the exothermic decomposition reaction, a method and means are provided for quenching the advancement of the decomposition. Ethylene is directed from large diameter pipes into an array of spaced apart small diameter tubes which are not overheated when subjected to the combination of head and tail boundaries of the advancing plug of decomposition products. Such overheating of the tubes by the leading and trailing flames can be prevented by cooling the exterior of the tubes with a fluid normally maintained at about ambient temperature, thereby cooling the compressed ethylene sufficiently to quench the decomposition reaction. The cooling fluid is desirably an aqueous system adapted to be converted to steam under severe conditions.

Abstract: A flame arrestor directs the gas stream to flow through an array of narrow tubes immersed in a normally liquid heat transfer fluid. The gas composition flowing through the flame arrestor is normally maintained at the ambient temperature of such liquid. Even if a flame front enters either connection for the flame arrestor, the cooling effectively quenches the flame before the flame front can advance through the liquid-cooled narrow tubes to the other connector of the flame arrestor, because such a large amount of liquid must be evaporated before the flame arrestor can be heated above the boiling point of the liquid. At both the inlet and outlet zones, where there is a transition between the relatively large cross-sectional area of the array of tubes and the smaller pipes for connecting to the pipeline, a hollow, liquid-cooled member serves as an internal baffle for such transition zone.

Abstract: An improved method for feeding caking coal particles to a fluidized bed gasifier, without prior pretreatment, is disclosed. The coal particles are entrained in a gaseous stream and injected directly into the bottom of the fluidized bed around the outer perimeter thereof at a plurality of points and at a predetermined high velocity, such that the coal particles are shock heated and charred.

Abstract: Disclosed is an improved CO.sub.2 acceptor process for the gasification of carbonaceous solids to produce H.sub.2, CO and CH.sub.4. In the process a hot calcined CO.sub.2 acceptor solid and a carbonaceous solid are contacted in countercurrent plug-like flow in a gasification vessel filled with packing or other suitable internals. The CO.sub.2 acceptor flows downwardly through the vessel in a fluidized state, countercurrent to entrained carbonaceous solid flowing upwardly through said vessel. The heat of gasification is provided by sensible heat transfer from the calcined CO.sub.2 acceptor solid to the carbonaceous solid and by the exothermic heat of reaction of the calcined CO.sub.2 acceptor with CO.sub.2 generated in the process.

Abstract: A synthetic CO.sub.2 acceptor comprising at least one compound selected from the group consisting of calcium oxide and calcium carbonate supported in a refractory carrier matrix of the general formula 3CaO(SiO.sub.2).sub.x (Al.sub.2 O.sub.3).sub.1-x wherein x is from about 0 to about 1.0.

Abstract: The invention is concerned with novel apparatus and process for converting crude carbon such as coal, carbonaceous wastes and the like into valuable chemical products and/or energy. A mass of solid crude carbonaceous fuel is fed into a high temperature liquid which acts as a solvent for carbon at a temperature sufficient to carbonize the mass and by which the carbon is separated from impurities. Volatile fractions are removed from the mass which acts as a distillation column. Air, or another oxygen source, is introduced into the reactor wherein it reacts with the carbon dissolved in the liquid therein, which may preferably be iron to form a hot fuel gas. The hot fuel gas is then used to produce useful energy, generally via a stepwise procedure.

Abstract: In the production of gas from a solid fuel comprising effecting gasification by contacting the solid fuel with oxygen and water under pressure to form raw gas containing tar, solids and water, cooling the raw gas to effect condensation of the tar and water, the condensate containing the solids, separating from the solids-containing condensate a fraction enriched in solids, and disposing of said fraction, the improvement which comprises effecting said disposition by feeding at least part of said fraction to a solids disintegrator wherein the solids are reduced in size, and recycling at least part of the condensate containing disintegrated solids to the gasification step. Disintegration serves to reduce substantially all the particles to below about 2 mm with the predominant part below about 0.5 mm. Part of the condensate may also be recycled to the separation stage and all the recycled condensate is kept above 50.degree. C. to prevent solidification of tars.