Abstract: A method for manufacturing a rail for use in a linear motion rolling contact guide unit is provided. A rail intermediate product having a top surface, a pair of side surfaces, each formed with a guide groove portion, and a bottom surface is provided by drawing from an alloy steel material. Then the guide groove portion is hardened by induction hardening. The side surface is then ground by a profiled grinder having a grinding shape complementary to the shape of a side surface of a finished rail.
Abstract: An oriented silicon steel sheet with a very low core loss and a process for producing it at a lower cost are disclosed. The steel sheet consists essentially of Si: 1.5-3.0%, Mn: 1.0-3.0%, sol. Al: 0.003-0.015%, with Si (%)-0.5.times.Mn (%).ltoreq.2.0 and the balance being Fe and incidental impurities, in which the amount of C and N as impurities is not more than 0.0020%, with S being not more than 0.01%. This steel sheet can be produced from a slab containing up to 0.01% C and 0.001-0.010% N through hot rolling, cold rolling, primary and secondary recrystallization, and then decarburization.
Abstract: A unique method is proposed for the preparation of a body of an austempered ductile cast iron having a gradient of the mechanical property within the body by subjecting a body of a nodular graphite cast iron to an isothermal transformation treatment for austempering at a temperature in the range from 250.degree. to 450.degree. C. while the body has a temperature difference between two points or between two surfaces. The temperature difference can be produced by bringing the two points or two surfaces into contact with melts of a salt kept at different temperatures. A two-compartment salt-bath apparatus therefore is disclosed.
Type:
Grant
Filed:
September 18, 1992
Date of Patent:
September 28, 1993
Assignee:
Agency of Industrial Science and Technology
Inventors:
Shuji Tada, Toshio Takahashi, Toshihiko Abe
Abstract: A process for the production of powdered metallic cobalt by reduction of cobaltous ammonium sulphate solutions. A soluble silver salt, preferably silver sulphate, is added in an amount to provide a soluble silver to cobalt weight ratio in the range of 1 to 10 g silver:1 kg cobalt, an organic dispersant such as bone glue or polyacrylic acid, or mixture thereof, is added in an amount of 0.01. to 2.5% of the weight of the cobalt, an ammonia to cobalt mole ratio of about 1.5:1 to 3.0:1 is established, and the solution is heated to a temperature in the range of 150 to 250.degree. C., preferably about 175.degree. C., with agitation under a hydrogen pressure of 2500 to 5000 kPa for a time sufficient to reduce the cobaltous sulphate to cobalt metal powder.
Abstract: A steel product (or copper-plated steel product) with heat-resistant, corrosion-resistant plating layers which are composed of a 0.2-10 .mu.m thick nickel plating layer formed on said steel product, a zinc plating layer formed on said nickel plating layer, and a chromate film formed on said zinc plating layer.
Abstract: Air-meltable, castable, machinable, hardenable alloys that are very resistance to highly corrosive and abrasive slurries or fluids consisting essentially of, by weight, about 25% to about 37% chromium, about 12% to about 35% nickel, about 2% to about 7% molybdenum; about 1.3% to about 2% carbon, up to about 3% silicon, up to about 3% copper, up to about 4% manganese, up to about 1.5% tungsten, up to about 1% niobium, (columbium) and balance essentially iron plus the usual minor impurities.
Abstract: A metal article is improved on its surface for the purpose of plating thereon by treatment with an additive of an anionic, cationic or amphoteric and water-soluble or water-self-dispersible organic polymer J, K or L. J is a polymer having an aromatic ring and OH group and a polar group. K is a polymer of hydroxystyrene having a polar group. L is a copolymer of hydroxystyrene having a polar group and a vinyl compound. The parted article is improved in corrosion resistance.
Abstract: Disclosed herein is an aluminum alloy plate for discs superior in Ni-P platability and adhesionability of plated layer and having a high surface smoothness with a minimum of nodules and micropits, said aluminum alloy plate comprising an aluminum alloy containing as essential elements Mg in an amount more than 3% and equal to or less than 6%, Cu in an amount equal to or more than 0.03% and less than 0.3%, and Zn in an amount equal to or more than 0.03% and equal to or less than 0.4%, and as impurities Fe in an amount equal to or less than 0.07% and Si in an amount equal to or less than 0.06% in the case of semi-continuous casting, or Fe in an amount equal to or less than 0.1% and Si in an amount equal to or less than 0.1% in the case of strip casting, and also containing Al-Fe phase intermetallic compounds, with the maximum size being smaller than 10 .mu.m and the number of particles larger than 5 .mu.m being less than 5 per 0.2 mm.sup.
Abstract: A method of manufacturing an oriented silicon steel sheet which achieves a high magnetic flux density while reducing the core loss. A silicon steel sheet containing Al and Sb as inhibitor components is cold-rolled once or a plurality of times. During cooling for annealing before final cold rolling, a small strain is created on the sheet and the temperature is within a certain range. Carbide precipitation is suitably controlled to precipitate carbides comparatively coarsely in grains.
Abstract: A method for the production of a hardened guide shaft for linear guide is disclosed, in which teeth are formed in a shaft, which is then passed through a circular inductor without rotation. The magnetic flux of the circular inductor is controlled to reduce the flux in the area of the teeth, thereby hardening the teeth without overheating them. The remainder of the shaft is hardened through a magnetic flux greater than that supplied to the teeth area.
Abstract: A copper alloy composition comprising 100 parts by weight of powder of copper alloy represented by the general formula Ag.sub.x Cu.sub.y (wherein x and y are atomic ratio values; 0.001.ltoreq..times..ltoreq.0.999, 0.001.ltoreq.y.ltoreq.0.999, x+y=1), 5 to 200 parts by weight of one or more organic binders and 0.01 to 100 parts by weight of an additive capable of removing copper oxide; and a paste for screen printing, electromagnetic shielding, an electrically conductive additive, a paste for electrode and a paste for through hole, which are obtained by using said composition.
Abstract: A series of braze materials for brazing superalloy substrates at effective brazing temperatures above about 2300.degree. F. is described. The braze materials are formulated as mixtures of cobalt- and nickel-base alloy powders. Each such braze material contains at least two components, one of which is predominantly liquid at the effective brazing temperature, and one of which remains substantially solid at that temperature. The brazing materials solidify by an isothermal solidification process. Unless otherwise limited by the temperature capability of the superalloy substrate being joined, these brazing alloys provide joints that have useful strength at temperatures significantly higher than joints made with prior art brazing alloys.
Type:
Grant
Filed:
July 8, 1991
Date of Patent:
August 31, 1993
Assignee:
General Electric Company
Inventors:
David E. Budinger, Stephen J. Ferrigno, Wendy H. Murphy
Abstract: The invention provides a method for heat treating aluminum-base alloys. The method increases stress corrosion resistance after heating of the alloy to temperatures between 100.degree. C. and 150.degree. C. A dispersion strengthened aluminum-base alloy containing lithium and magnesium is shaped to form an object of substantially final form. The dispersion strengthened aluminum-base alloy is heated to a temperature between 160.degree. C. and 250.degree. C. for at least 3 hours. The heat treated object has increased stress corrosion resistance after exposure to temperatures between 100.degree. C. and 150.degree. C.
Type:
Grant
Filed:
July 12, 1991
Date of Patent:
August 31, 1993
Assignee:
Inco Alloys International, Inc.
Inventors:
James R. Crum, Robert D. Schelleng, James McEwen, John H. Weber
Abstract: In subjecting a steel workpiece to nitriding by glow discharge, formation of brittle nitrogen compound is restrained and the surface hardened layer with a nitrogen diffusion layer of high toughness is obtained by making the gas atmospheric condition the gas mixing ratio of N.sub.2 :H.sub.2 =1:2-40. By mixing Ar gas in the above gas atmospheric condition additionally, glow width is adjusted and glow discharge is allowed to enter into narrow concaves at the surface of a workpiece.
Abstract: The present invention provides a method of producing a hardened aluminum alloy sheet having superior thermal stability, the method comprising the steps of: homogenizing an ingot of an aluminum alloy consisting essentially of, in weight percentage, 3.0 to 6.0% Mg and 0.4 to 0.8% Mn, with the balance being Al and incidental impurities; hot rolling the homogenized ingot to a sheet; cold rolling the hot-rolled sheet at a rolling reduction of at least 20%; intermediate heat treating the cold-rolled sheet at 200.degree. to 250.degree. C. for one hour or more; and final cold rolling the intermediate heat-treated sheet at a reduction of at least 50%. In this process, the aluminum ingot may further contain from 0.05 to 0.4% Cu with or without 0.05 to 0.5% Si, 0.1 to 0.5% Fe, 0.01 to 0.05% Ti and 0.0001 to 0.0010% B. Further, the above homogenizing and hot rolling steps may be replaced by the steps of homogenizing, hot rolling to a sheet thickness of 2 to 6 mm, cold rolling and annealing for recrystallization.
Abstract: The zinc powder for alkaline batteries having a residual lead content of less than 30 ppm, an indium content of from 10 to 10,000 ppm, and preferably from 100 to 1,000 ppm, a gallium content of from 0 to 1,000 ppm and a content of alkali and/or alkaline earth metals of up to 1,000 ppm additionally contains from 10 to 10,000 ppm, and preferably from 100 to 1,000 ppm, of bismuth.
Abstract: Optimum strengthening of a superplastically formed aluminum-lithium alloy structure is achieved via a thermal processing technique which eliminates the conventional step of solution heat-treating immediately following the step of superplastic forming of the structure. The thermal processing technique involves quenching of the superplastically formed structure using static air, forced air or water quenching.
Abstract: An improved nickel-boron-silicon surfacing alloy containing an effective amount of phosphorous. Alloys of the present invention comprise: from about 0.20% to about 2.0% boron; from about 1.0% to about 5.0% silicon; and from about 0.5% to about 4.5% phosphorous, and contain a dendritic and two interdendritic phases.
Abstract: Aluminum based alloy primarily for use in aircraft and aerospace components consists essentially of the composition: 2.60 to 3.30 weight percent copper, 0.0 to 0.50 weight percent manganese, 1.30 to 1.65 weight percent lithium, 0.0 to 1.8 percent magnesium, and from 0.0 to 1.5 weight percent of grain refinement elements selected from the group consisting of zirconium, and chromium. Up to about 0.5 wt. % zinc and up to about 1.5 wt. % titanium may also be present. Minor impurities may also be present. These alloys exhibit an improved combination of characteristics including low density, high strength, high corrosion resistance and good fracture toughness.
Type:
Grant
Filed:
February 15, 1991
Date of Patent:
August 10, 1993
Assignee:
Reynolds Metals Company
Inventors:
Edward S. Balmuth, David J. Chellman, Frank W. Gayle, Richard A. Rainen, Michael H. Skillingberg
Abstract: An Fe-Ni alloy sheet for a shadow mask excellent in etching pierceability, preventing sticking during annealing, and inhibiting production of gases, which consists essentially of:______________________________________ nickel (Ni) from 34 to 38 wt. %, silicon (Si) from 0.01 to 0.09 wt. %, aluminum (Al) from 0.002 to 0.020 wt. %, calcium (Ca) from 0.0002 to 0.0020 wt. %, magnesium (Mg) from 0.0003 to 0.0020 wt. %, where, Ca + 1/2 Mg from 0.0005 to 0.0025 wt. %, ______________________________________andthe balance being iron and incidental impurities,where, the contents of carbon (C), nitrogen (N), sulfur (S), oxygen (O) and phosphorus (P) as the incidental impurities being respectively:up to 0.0050 wt.% for carbon,up to 0.0020 wt.% for nitrogen,up to 0.0020 wt.% for sulfur,up to 0.0040 wt.% for oxygen, andup to 0.0040 wt.% for phosphorus,where, 1/10 C+1/10 N+S+1/5 O+1/2P:up to 0.0045 wt.%, andCa+1/2 Mg.gtoreq.