Patents Examined by Rebecca Janssen
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Patent number: 11090726Abstract: An apparatus and device for building an article by additive manufacturing or 3-D printing. The method includes feeding a supply of particulate slurry to and through a nozzle, such as including an integrated pump, to form a plurality of beads and layers of the slurry on a deposition surface, and ultimately forming a desirable article from the layers of deposited material. The liquid phase of the slurry is desirably removed by heat, and the deposited layers can be sintered or otherwise fused as needed.Type: GrantFiled: October 5, 2018Date of Patent: August 17, 2021Assignee: UT-BATTELLE, LLCInventors: James W. Klett, Amelia M. Elliott, Makayla S. Edwards, Kelsey L. Hedrick, Ryan K. Duncan, Alex G. Hessler, Corson L. Cramer
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Patent number: 11090725Abstract: The disclosed method includes selecting a suspension ceramic or metal photocurable composition (CPC or MPC); preparing a sacrificial organic material (SOM) forming a photocurable layer destroyed by heating; for manufacturing pieces, on the working tray, forming successive layers of SOM cured by irradiation, the one or more CPC or MPC-based pieces being manufactured by machining a recess in a layer of cured SOM; depositing the CPC or MPC within the recesses; curing the CPC or MPC to obtain a hard horizontal surface level with the adjacent layer of cured SOM, when forming each recess, it is delimited by previously defined patterns, the depth(s) selected in order to ensure the continuity of the one or more pieces to be manufactured; and obtaining one or more green pieces inserted in the SOM, which are subjected to debinding by heating in order to destroy the SOM in which they are trapped.Type: GrantFiled: August 20, 2018Date of Patent: August 17, 2021Assignee: S.A.S 3DCERAM-SINTOInventors: Richard Gaignon, Christophe Chaput, Marc Nguyen
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Patent number: 11090723Abstract: This support member for additive manufacturing is a support to be disposed below a manufactured portion of a particular overhanging portion of the three-dimensional object which needs the support in the process of additively manufacturing the three-dimensional object. The support member is provided with: the support main body; and a polishing channel which is formed in the support main body so as not to be exposed to an interface with the three-dimensional object, and through which a polisher for polishing and removing the support main body is allowed to pass.Type: GrantFiled: April 11, 2017Date of Patent: August 17, 2021Assignee: MITSUISHI HEAVY INDUSTRIES, LTD.Inventors: Keisuke Kamitani, Naoki Ogawa, Kazunori Kuga, Hiroaki Kyuno
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Patent number: 11090727Abstract: An additively manufactured component and a method for manufacturing the same are provided. The additively manufactured component includes a cross sectional layer having a surface surrounding the cross sectional layer. The cross sectional layer is formed by moving a focal point of an energy source over a bed of additive material. A surface irregularity is formed on the surface by manipulating the energy level of the energy source. The surface may include a datum feature positioned at a predetermined location relative to the surface irregularity and the surface irregularity may be greater than a surface roughness of the surface but less than one millimeter.Type: GrantFiled: April 5, 2017Date of Patent: August 17, 2021Assignee: General Electric CompanyInventors: Scott Alan Gold, Thomas Graham Spears
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Patent number: 11090729Abstract: A device is provided for cleaning and/or replacement of a laser window of a process chamber, enclosed by an outer wall, containing a modified atmosphere, in particular a process chamber for layered printing of a 3D object by a technique such as Selective Laser Sintering (SLS), where this device features an opening in the outer wall that is fitted with the laser window and where this laser window allows a laser beam from a laser source located outside of the process chamber into the process chamber, where an external sealing ring is provided that extends between the outer wall and this laser window. A method is also provided for cleaning and/or replacement of the laser window in the opening of the outer wall of the enclosed process chamber.Type: GrantFiled: June 6, 2018Date of Patent: August 17, 2021Assignee: 3D Systems, Inc.Inventors: Jonas Van Vaerenbergh, Brawley Valkenborgs
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Patent number: 11090718Abstract: A method based on fluidizing for modifying and preparing low-cost titanium powders for 3D printing includes: using hydrogenated-dehydrogenated irregularly-shaped titanium powders as the raw material, adding the titanium powders to a fluidized bed reactor, and introducing Ar or H2 at the flow rate of 0.5-1.5 L/min, heating the reactor to 300-700° C., and fluidizing for 5-90 min to modify the titanium powders. When filled with high-purity argon gas and heated at high temperature, the sharp edges and corners of irregularly-shaped titanium powders are ground collision of the particles due to the friction among powder particles.Type: GrantFiled: September 30, 2019Date of Patent: August 17, 2021Assignee: UNIVERSITY OF SCIENCE AND TECHNOLOGY BEIJINGInventors: Mingli Qin, Gang Chen, Wangwang Ding, Xuanhui Qu
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Patent number: 10940535Abstract: A binder jet printed article includes a part having a top portion, a bottom portion, and an overhang extending from the top portion and a support structure formed around the part that may block deformation of the part during post-printing thermal processing. The support structure includes a skid positioned adjacent to the bottom portion that may support the part, a first plurality of support features disposed along an outer perimeter of the skid, and a second plurality of support features disposed on the top portion of the printed part. The first and second plurality of support features form a lattice around the printed part such that the printed part is nested within the support structure.Type: GrantFiled: June 8, 2018Date of Patent: March 9, 2021Assignee: GENERAL ELECTRIC COMPANYInventors: Ananda Barua, Sathyanarayanan Raghavan, Ken Salas Nobrega, Arunkumar Natarajan, Vadim Bromberg, Raymond Floyd Martell, Meghan J. Borz
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Patent number: 10926466Abstract: An integrated build and material supply system (12) for an additive manufacturing apparatus comprises a building compartment (24) adapted to accommodate an object (50) to be formed by means of additive manufacturing and a storage compartment (22) adapted to store a build material for forming said object. A volume of said building compartment and a volume of said storage compartment are variable in size, and said system is adapted to re-allocate at least a portion of a volume previously allocated to said storage compartment to said building compartment.Type: GrantFiled: October 2, 2014Date of Patent: February 23, 2021Assignee: Hewlett-Packard Development Company, L.P.Inventors: Alejandro Manuel De Pena, Fernando Juan, Pau Martin
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Patent number: 10906100Abstract: A method for manufacturing and heat treating a component formed from an alloy or superalloy. The component may be part of a gas turbine engine, such as an airfoil of a gas turbine engine turbine, or a combustor fuel nozzle, that includes internal cooling passages. At least part of the component is formed from the alloy or superalloy using an additive manufacturing process. The method includes determining an incipient melting point range and a recrystallization temperature of the alloy or superalloy. The component is then heated to at least the recrystallization temperature and within the incipient melting point range for a predetermined time, and ultimately cooled.Type: GrantFiled: August 1, 2018Date of Patent: February 2, 2021Assignee: POWER SYSTEMS MFG., LLCInventors: Gregory Edwin Vogel, Jeremy Metternich, Edwin John Kawecki, Jacob Snyder
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Patent number: 10888926Abstract: A method can include pressing material to form a billet where the material includes aluminum and one or more metals selected from a group consisting of alkali metals, alkaline earth metals, group 12 transition metals, and basic metals having an atomic number equal to or greater than 31; extruding the billet to form extrudate; and forming a degradable component from the extrudate.Type: GrantFiled: November 20, 2015Date of Patent: January 12, 2021Assignee: SCHLUMBERGER TECHNOLOGY CORPORATIONInventors: Indranil Roy, Gregoire Jacob
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Patent number: 10888663Abstract: Provided is a titanium filter for syringes and its manufacturing method, more particularly, a titanium filter for syringes which has an improved filtering power and high safety and its manufacturing method. The titanium filter for syringes comprises: a first body having a hollow hole formed on the inner side thereof; and a second body configured to extend in the longitudinal direction of the first body and to cover one side of the hollow hole, wherein the first body and the second body are composed of titanium powders.Type: GrantFiled: August 13, 2019Date of Patent: January 12, 2021Assignee: HANATECH CO., LTD.Inventors: Chang Hwan Bae, Gun Suk In, Hong Jin Kim, Kwon Ung Hwang
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Patent number: 10872716Abstract: In order to provide a soft magnetic flaky powder that is used primarily in a member for an RFID and that has the high real part ?? of a magnetic permeability and the low imaginary part ?? of the magnetic permeability even when having an average particle diameter of 30 ?m or more, and a method for producing the soft magnetic flaky powder, the present invention provides a soft magnetic flaky powder obtained by flattening-treatment of a soft magnetic powder, in which an average particle diameter is more than 30 ?m, a coercive force measured by applying a magnetic field in the longitudinal direction of the flaky powder is in a range of 240 to 640 A/m, a saturation magnetization is 1.0 T or more, and an aspect ratio is 30 or more, and a method for producing the soft magnetic flaky powder.Type: GrantFiled: November 9, 2015Date of Patent: December 22, 2020Assignee: Sanyo Special Steel Co., Ltd.Inventors: Fumihiro Maezawa, Toshiyuki Sawada
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Patent number: 10851017Abstract: Composition in the form of green or thermally treated briquettes comprising at least one “quick” calcium-magnesium compound and an iron-based compound, the method of production thereof and uses thereof.Type: GrantFiled: July 7, 2017Date of Patent: December 1, 2020Assignee: S. A. Lhoist Recherche et DeveloppementInventors: Guillaume Criniere, Michael Nispel
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Patent number: 10844475Abstract: (1) The present invention provides a method for manufacturing a sputtering target in which the controllability of crystal orientation is improved. Specifically, the present invention provides a method for manufacturing a sputtering target, comprising a step of shaping at least one raw material powder selected from a metal and a metal oxide into a desired target shape using an additive manufacturing method. (2) The present invention provides a method for manufacturing a sputtering target capable of improving production efficiency. Specifically, the present invention provides a method for manufacturing a sputtering target in which a backing plate and a sputter part are bonded, comprising a shaping step of shaping at least one raw material powder selected from a metal and a metal oxide into a desired sputter part shape on a backing plate or on an intermediate material provided on a backing plate using an additive manufacturing method.Type: GrantFiled: December 13, 2016Date of Patent: November 24, 2020Assignee: JX Nippon Mining & Metals CorporationInventors: Shuichi Irumata, Takashi Fukutani, Ryo Suzuki
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Patent number: 10843270Abstract: A method of fabricating an airfoil preform for a turbine engine by selective melting on a bed of powder, the preform including an airfoil and a removable support secured to the airfoil, the airfoil being fabricated layer by layer from a first edge to a second edge of the airfoil, the method including fabricating the removable support and the airfoil, the removable support being for securing to a fabrication platform and to a portion of a face of the airfoil situated near the first edge and facing the fabrication platform. The face of the airfoil facing the fabrication platform includes a flat extending away from the face, the flat being present over a portion of the face that is situated outside the first edge, the support being secured to the flat or both to the flat and to the portion of the face that is situated outside the first edge.Type: GrantFiled: November 10, 2016Date of Patent: November 24, 2020Assignee: SAFRAN AIRCRAFT ENGINESInventor: Sébastien Dreano
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Patent number: 10835956Abstract: A hopper for powder bed fusion additive manufacturing, the hopper comprising: a recoater having a volume for holding powder metal therein; the recoater having a dispensing opening for depositing therethrough powder metal from the volume, a divider dividing the volume into a first compartment and a second compartment and dividing the dispensing opening into a first opening portion and a second opening portion; and a first roller arranged in parallel with a second roller, the first roller provided at the first opening portion and the second roller provided at the second opening portion, a longitudinal axis of the first roller being perpendicular to direction of movement of the hopper during powder metal deposition; wherein rotation of the first roller and rotation of the second roller dispenses a first powder metal and a second powder metal from the first compartment and the second compartment respectively through the first opening portion and the second opening portion respectively, and wherein the first rolleType: GrantFiled: July 25, 2016Date of Patent: November 17, 2020Assignee: NANYANG TECHNOLOGICAL UNIVERSITYInventors: Zhongji Sun, Swee Leong Sing, Chee Kai Chua, Zhonghong Alexander Liu
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Patent number: 10828700Abstract: A scanning technique for the additive manufacturing of an object. The method comprises the irradiation of a portion of a given layer of powder to form a fused region using an energy source. When forming an object layer by layer, the irradiation follows a first irradiation path bounded by a first stripe, wherein the first irradiation path is formed at an oblique angle with respect to the first stripe. The first irradiation path further comprises at least a first scan vector and a second scan vector at least partially melting a powder and forming a first solidification line and second solidification line respectively, wherein the first solidification intersects and forms an oblique angle with respect to the second solidification line. After a layer is completed, a subsequent layer of powder is provided over the completed layer, and the subsequent layer of powder is irradiated. Irradiation of the subsequent layer of powder follows a second irradiation path bounded by a second stripe.Type: GrantFiled: March 6, 2017Date of Patent: November 10, 2020Assignee: General Electric CompanyInventors: Justin Mamrak, MacKenzie Ryan Redding
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Patent number: 10821521Abstract: Manufacturing methods are disclosed that can electropolish a metal surface by disposing an electrode over the metal surface, and a permeable dielectric spacer between the metal surface and the electrode. An electrolyte is infiltrated into the permeable dielectric spacer, and an electrical voltage differential is applied to the electrode and the metal surface.Type: GrantFiled: April 11, 2017Date of Patent: November 3, 2020Assignee: HAMILTON SUNSTRAND CORPORATIONInventors: Mark R. Jaworowski, Sergey Mironets, Gary M. Lomasney, Weilong Zhang
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Patent number: 10821520Abstract: A production method for an impeller includes: an impeller molding body forming step of forming an impeller molding body in which a reinforcement portion which reinforces at least one of end portions of the impeller in which an inlet and an outlet of a flow path are formed and the impeller are integrated with each other, by an additive manufacturing method using a metal powder; and a removal step of removing the reinforcement portion from the impeller molding body.Type: GrantFiled: February 24, 2017Date of Patent: November 3, 2020Assignee: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATIONInventors: Kosei Kawahara, Akihiko Morikawa
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Patent number: 10787725Abstract: An object of the invention is to provide: an HEA article that has excellent homogeneity in the alloy composition and microstructure as well as significant shape controllability, using an HEA with significant mechanical strength and high corrosion resistance; a method for manufacturing the HEA article; and a product using the HEA article. There is provided an HEA article comprising: Co, Cr, Fe, Ni, and Ti elements, each element in content of 5 to 35 atomic %; more than 0 atomic % to 8 atomic % of Mo %; and remainder substances of unavoidable impurities.Type: GrantFiled: November 8, 2016Date of Patent: September 29, 2020Assignee: Hitachi Metals, Ltd.Inventors: Tadashi Fujieda, Kousuke Kuwabara, Mamoru Hirota, Kinya Aota, Takahiko Kato, Akihiko Chiba, Yuichiro Koizumi, Kenta Yamanaka