Patents Examined by Ryan L Heckman
  • Patent number: 11970761
    Abstract: Disclosed is an iron-based amorphous alloy FeaBbSicREd, wherein a, b, and c represent, in atomic percentages, the contents of corresponding components, respectively; 83.0?a?87.0, 11.0<b<15.0, 2.0?c?4.0, and a+b+c=100; and d is the concentration of RE in the iron-based amorphous alloy, i.e. 10 ppm?d?30 ppm. The iron-based amorphous alloy has a saturation magnetic induction intensity of no less than 1.63 T, and same can be used to manufacture a magnetic core material for power transformers, motors and inverters.
    Type: Grant
    Filed: February 11, 2018
    Date of Patent: April 30, 2024
    Assignee: QINGDAO YUNLU ADVANCED MATERIALS TECHNOLOGY CO., LTD.
    Inventors: Dong Yang, Qinghua Li, Jing Pang
  • Patent number: 11926880
    Abstract: Methods for forming a dual-phase magnetic component from an initial component comprising a non-magnetic austenite composition are provided. The method may include: forming a coating on a portion of the surface of the initial component to form a masked area while leaving an unmasked area thereon. Thereafter the initial component may be heated to a treatment temperature such that nitrogen diffuses out of the unmasked area of the initial component to transform the non-magnetic austenite composition to a magnetic phase in the unmasked area. Thereafter, the initial component may be cooled from the treatment temperature to form a dual-phase magnetic component having a magnetic region corresponding to the unmasked area and a non-magnetic region corresponding to the masked area.
    Type: Grant
    Filed: April 21, 2021
    Date of Patent: March 12, 2024
    Assignee: General Electric Company
    Inventors: Shenyan Huang, Min Zou, Steve John Buresh, Wanming Zhang, Pazhayannur Ramanathan Subramanian
  • Patent number: 11821058
    Abstract: A metal paste that includes a metal component and a flux. The metal component includes a first metal powder and a second metal powder. The first metal powder is Sn. The second metal powder is a CuNi alloy. The metal paste is heated for a time t1 to a temperature T1 where the first metal powder is melted. Next, the metal paste is heated for a time t2 longer than the time t1 at a temperature T2 lower than the temperature T1 to produce an intermetallic compound from the first metal Sn and the second metal CuNi alloy.
    Type: Grant
    Filed: February 22, 2017
    Date of Patent: November 21, 2023
    Assignee: MURATA MANUFACTURING CO., LTD.
    Inventor: Seitaro Washizuka
  • Patent number: 11821053
    Abstract: A method for conditioning a welded vehicle body assembly is provided. The method includes welding the vehicle body member to at least one additional vehicle body member together to form the welded vehicle body assembly, the welded vehicle body assembly includes a weld area; and laser annealing a weld heat affected zone adjacent to the weld area to soften material in the weld heat affected zone.
    Type: Grant
    Filed: June 30, 2016
    Date of Patent: November 21, 2023
    Assignee: MAGNA INTERNATIONAL INC.
    Inventors: John Richard Potocki, Steven Reece Falter
  • Patent number: 11806786
    Abstract: A stress controlled layer is constituted to include a compressive stress applied part that is a region to which a compressive stress is applied and a compressive stress non-applied part that is a region different from the compressive stress applied part. In a solidifying step, scanning of a laser beam or an electron beam is performed while a scanning direction for the compressive stress applied part is different from a scanning direction for the compressive stress non-applied part such that the compressive stress applied part expands further than the compressive stress non-applied part or the compressive stress non-applied part shrinks compared with the compressive stress applied part based on a relationship between the scanning direction and an expansion quantity or a shrinkage quantity at a time of temperature change or at a time of heat treatment.
    Type: Grant
    Filed: June 6, 2022
    Date of Patent: November 7, 2023
    Assignee: Sodick Co., Ltd.
    Inventors: Ichiro Araie, Toshio Kaji, Tatsuro Hayakawa, Hiroshi Amioka, Atsushi Hirota
  • Patent number: 11804317
    Abstract: Provided is a soft magnetic metal powder including a plurality of soft magnetic metal particles. Each of the soft magnetic metal particles includes a metal particle and an oxidized part covering the metal particle. The metal particle includes at least Fe. The oxidized part includes an oxide of at least one kind of element selected from the group consisting of Fe, Si, and B, and at least one kind of element of Ca and Mg. A concentration of Ca or Mg in the metal particle and the oxidized part is maximum in the oxidized part. An average value of a maximum value of the concentration of Ca or Mg in the oxidized part is 0.2 atom % or more.
    Type: Grant
    Filed: July 27, 2020
    Date of Patent: October 31, 2023
    Assignee: TDK Corporation
    Inventors: Satoko Mori, Kazuhiro Yoshidome, Hiroyuki Matsumoto
  • Patent number: 11781198
    Abstract: The invention relates to a device for temperature-controlling a component part. The device has a temperature-control zone, along which the component part is movable along a conveying direction. The temperature-control zone is configured to temperature-control at least one temperature-control section of the component part. Furthermore, the device has a temperature-control zone controller, which is configured to cover a covering region of the temperature-control zone such that in the covering region a temperature-control effect from the temperature-control zone on the temperature-control section of the component part is reducible. Herein, the temperature-control zone controller is configured so as to adjust the size of the covering region.
    Type: Grant
    Filed: December 7, 2016
    Date of Patent: October 10, 2023
    Assignee: Ebner Industrieofenbau GmbH
    Inventors: Robert Ebner, Peter Seemann, Andreas Sauschlager
  • Patent number: 11772162
    Abstract: A powder bed fusion system includes a powder bed including a build surface and a vacuum system. The vacuum system includes a collection device positioned over the build surface. The collection device includes a body, a pathway defined in the body, wherein the pathway ends in a passageway opening, and a particle retainer connected to the body near the passageway opening. A method of forming a component includes forming a layer of unfused metal powder on a powder bed with a recoater, introducing gas to the powder bed and applying a vacuum with a collection device, fusing a portion of the layer of unfused metal powder on the powder bed with a heat source to form a component layer and generating contaminants, collecting the contaminants from the powder bed with the gas and the vacuum applied by the collection device.
    Type: Grant
    Filed: October 29, 2020
    Date of Patent: October 3, 2023
    Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Md Ashabul Anam, Mark A Smith, Tyson W Brown, Richard J Skurkis, HyungMin Chae, Whitney A Poling
  • Patent number: 11766721
    Abstract: Implementations of the disclosure are directed to thermally decomposable build plates that enable the facile release of 3D metal printed parts created by additive manufacturing. In some implementations, an additive manufacturing build plate comprises: a top surface, a bottom surface, and sidewalls comprised of a material, wherein the top surface, bottom surface, and sidewalls are dimensioned such that the build plate is useable in a 3D printing device; and a recessed section formed through the top surface, wherein the recessed section is configured to be filled with a solid metal or metal alloy to provide a surface for forming a 3D printed object in the 3D printing device.
    Type: Grant
    Filed: August 20, 2020
    Date of Patent: September 26, 2023
    Assignee: INDIUM CORPORATION
    Inventors: David P. Socha, James E. Hisert, Elizabeth Claire Hotvedt, Ross B. Berntson
  • Patent number: 11753694
    Abstract: A pulse current-assisted laser peen forming and hydrophobic surface preparing method for an aluminum alloy includes the following steps: placing a pretreated aluminum alloy onto a shock platform, where electrodes are respectively provided at two ends of the aluminum alloy, and flowing silicone oil covers a surface of the aluminum alloy; determining a laser energy; applying a high-frequency pulse current to the surface of the aluminum alloy through the electrodes, where a shot peening laser generates a laser beam according to the laser energy to shock the surface of the aluminum alloy, and under an action of an electrical pulse and laser shock, the aluminum alloy shows a bent arc-shaped surface, with a shock surface forming a porous micro-nano multi-stage surface; and performing chemical modification on the shock surface of the aluminum alloy to reduce a surface energy of the material, thereby obtaining a super-hydrophobic arc-shaped aluminum alloy surface.
    Type: Grant
    Filed: June 6, 2022
    Date of Patent: September 12, 2023
    Assignee: JIANGSU UNIVERSITY
    Inventors: Jianzhong Zhou, Yanqiang Gou, Li Li, Yu Zhang, Xiankai Meng, Shu Huang, Gaoqiang Jiang, Pengfei Li, Xv Feng
  • Patent number: 11753695
    Abstract: A device and a method for continuous temperature gradient heat treatment of a rod-shaped material are disclosed. The furnace body of the device includes an upper heating zone and a lower heating zone inside, which are independently controlled in temperature by means of an upper heating power supply and a lower heating power supply. Moreover, both the upper heating zone and the lower heating zone are closed heating zones. The closed heat insulation plates could prevent heat loss and ensure precise temperature control of the upper heating zone and the lower heating zone. In the device, a vacuum pumping equipment is included; an annular radiation screen is configured between the upper heating zone and the lower heating zone, and the rod-shaped material is not in contact with the annular radiation screen The rod-shaped material conducts one-dimensional heat transfer along the axial direction.
    Type: Grant
    Filed: June 28, 2021
    Date of Patent: September 12, 2023
    Assignee: Northwestern Polytechnical University
    Inventors: Taiwen Huang, Lin Liu, Min Guo, Haijun Su, Jun Zhang, Wenchao Yang, Zheliang Liu, Yinuo Guo, Huating Chang, Hui Shen, Shaoying Li
  • Patent number: 11746394
    Abstract: A method for manufacturing a trunnion for a constant velocity joint, the trunnion having a plurality of journal units provided outside around a hub unit, the method including a first step of manufacturing the trunnion, a second step of thermally treating a rounded outer circumferential surface of the journal unit, and a third step of thermally treating a connection unit disposed between the journal unit and the hub unit and having a diameter smaller than that of the journal unit.
    Type: Grant
    Filed: October 4, 2021
    Date of Patent: September 5, 2023
    Assignees: HYUNDAI MOTOR COMPANY, KIA CORPORATION, SEOHAN INDUSTRY CO., LTD., KOREA FLANGE CO., LTD
    Inventors: Jeong Lyul Park, Wonkew Ban, Hyun Ho Yim, Chang-Gu Lee, Min-Gyu Kim
  • Patent number: 11739392
    Abstract: A high-strength steel sheet having a tensile strength TS of 1320 MPa or more and excellent workability. The high-strength steel sheet has a chemical composition containing, by mass %, C: 0.20% or more and 0.40% or less, Si: 0.5% or more and 2.5% or less, Mn: more than 2.4% and 5.0% or less, P: 0.1% or less, S: 0.01% or less, Al: 0.01% or more and 0.5% or less, N: 0.010% or less, and Fe and inevitable impurities. A microstructure of the steel sheet includes, in terms of area fraction with respect to the whole steel sheet microstructure, lower bainite in an amount of 40% or more and less than 85%, martensite including tempered martensite in an amount of 5% or more and less than 40%, retained austenite in an amount of 10% or more and 30% or less, and polygonal ferrite in an amount of 10% or less (including 0%).
    Type: Grant
    Filed: February 7, 2017
    Date of Patent: August 29, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Yusuke Kimata, Yoshihiko Ono, Kenji Kawamura
  • Patent number: 11742126
    Abstract: An inductor includes a magnetic base body including soft magnetic metal particles containing iron, first and second external electrodes provided on the magnetic base body, and an internal conductor provided in the magnetic base body, with one end thereof electrically connected to the first external electrode and the other end thereof electrically connected to the second external electrode, the internal conductor extending linearly from the first external electrode to the second external electrode in plan view. The magnetic base body is configured so that a peak intensity ratio is 2 or more between a peak intensity of a first peak and a peak intensity of a second peak in a Raman spectrum obtained by using an excitation laser with a wavelength of 488 nm. The first peak is around a wave number of 712 cm?1, and the second peak is around a wave number of 1320 cm?1.
    Type: Grant
    Filed: March 26, 2020
    Date of Patent: August 29, 2023
    Assignee: TAIYO YUDEN CO., LTD.
    Inventors: Shunta Ishiwata, Shinsuke Takeoka
  • Patent number: 11717890
    Abstract: An additive manufacturing apparatus includes: a chamber, including a front plate; a door, provided at an opening of the front plate; an irradiator; a gas supplier, supplying an inert gas to the chamber; and a gas discharger, discharging the inert gas from the chamber. The gas supplier includes a middle nozzle and a lower nozzle. The middle nozzle is provided so as to cross the opening when the door is closed, has one end swingably supported on the front plate, and swings independently of opening and closing of the door.
    Type: Grant
    Filed: May 22, 2022
    Date of Patent: August 8, 2023
    Assignee: Sodick Co., Ltd.
    Inventor: Katsutaka Muranaka
  • Patent number: 11718889
    Abstract: A method for producing a hot-dip galvanized steel sheet includes supplying humidified gas to the soaking zone 12 in a manner such that: in passes in which the steel sheet moves upward, the humidified gas is supplied from first humidified gas supply ports 40A to 40E provided at positions higher by 1.0 m or more and 5.0 m or less than the centers of lower hearth rolls 54 and overlapping the steel sheet in the passes when viewed from the side of the soaking zone; and in passes in which the steel sheet moves downward, the humidified gas is supplied from second humidified gas supply ports 42A to 42E provided at positions lower by 1.0 m or more and 5.0 m or less than the centers of the upper hearth rolls 52 and overlapping the steel sheet in the passes when viewed from the side of the soaking zone.
    Type: Grant
    Filed: November 20, 2018
    Date of Patent: August 8, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Gentaro Takeda, Hideyuki Takahashi, Tetsuya Iwata, Koji Sawamura
  • Patent number: 11708619
    Abstract: The present disclosure relates to a method for reducing and homogenizing residual stress of a component, which comprises: detecting stress value(s) of regulation portion(s) of the component; placing the component in a container containing a fluid medium so as to immerse the component in the fluid medium; emitting, by an acoustic wave generator, an elastic wave to the fluid medium in a manner of emitting towards the regulation portion(s) of the component, and determining an emitting period of time and a frequency of the elastic wave based on the stress value(s); returning to the step S1 when the emitting period of time has elapsed, until the stress value(s) is stable. The method and the device solve the problems that it is difficult to reduce and homogenize the residual stress on high-precision machined components, complex structural components, thin-walled structural components, and low-stiffness components.
    Type: Grant
    Filed: February 20, 2020
    Date of Patent: July 25, 2023
    Assignee: BEIJING INSTITUTE OF TECHNOLOGY
    Inventors: Chunguang Xu, Peng Yin, Yuren Lu, Jianfeng Song, Peilu Li, Dezhi Li, Zhaowei Miao
  • Patent number: 11701819
    Abstract: An additive manufacturing system including a two-dimensional energy patterning system for imaging a powder bed is disclosed. The two-dimensional energy patterning system may be used to control the rate of cooling experienced by each successive additive layer. Accordingly, the system may be used to heat treat the various additive layers.
    Type: Grant
    Filed: January 30, 2017
    Date of Patent: July 18, 2023
    Assignee: Seurat Technologies, Inc.
    Inventors: James A. DeMuth, Erik Toomre, Martin Eberhard
  • Patent number: 11694826
    Abstract: The present disclosure aims to provide a bonded magnet having good magnetic properties and a method of preparing the bonded magnet. The present disclosure provides a method of preparing a bonded magnet, including: a first compression step of compressing a magnetic powder having an average particle size of 10 ?m or less while magnetically orienting it to obtain a first molded article; a second compression step of bringing the first molded article into contact with a thermosetting resin having a viscosity of 200 mPa·s or less, followed by compression to obtain a second molded article; and a heat treatment step of heat treating the second molded article.
    Type: Grant
    Filed: December 27, 2019
    Date of Patent: July 4, 2023
    Assignee: NICHIA CORPORATION
    Inventors: Takashi Asada, Shuichi Tada
  • Patent number: 11692257
    Abstract: Equipment for the continuous hot dip-coating of a metal strip 9 including an annealing furnace, a tank 2 containing a liquid metal bath 3, a snout connecting the annealing furnace and tank 2, through which the metal strip 9 runs in a protective atmosphere and the lower part of the snout, the sabot 5, is at least partly immersed in the liquid metal bath 3 in order to define with the surface of the bath, and inside this snout, a liquid seal 6, an overflow 7 not connected to the snout, the overflow 7 including at least one tray 8, placed in the vicinity of the strip 9 when entering the liquid metal bath 3 and encompassed by liquid seal 6.
    Type: Grant
    Filed: February 14, 2019
    Date of Patent: July 4, 2023
    Assignee: ArcelorMittal
    Inventors: Angel Garcia Martino, Inocencio Garcia-Chapa