Abstract: Methods to in-situ monitor production of additive manufacturing products collects images from the deposition process on a layer-by-layer basis, including a void image of the pattern left in a slurry layer after deposition of a layer and a displacement image formed by immersing the just-deposited layer in a renewed slurry layer. Image properties of the void image and displacement image are corrected and then compared to a binary expected image from a computer generated model to identify defects in the just-deposited layer on a layer-by-layer basis. Additional methods use the output from the comparison to form a 3D model corresponding to at least a portion of the additive manufacturing product. Components to control the additive manufacturing operation based on digital model data and to in-situ monitor successive layers for manufacturing defects can be embodied in a computer system or computer-aided machine, such as a computer controlled additive manufacturing machine.

Abstract: An expanding tool comprising: an actuator comprising a cylindrical housing that defines an actuator housing cavity; a primary ram disposed within the actuator housing cavity, the primary ram defining an internal primary ram cavity; a secondary ram disposed within the internal primary ram cavity; a cam roller carrier coupled to a distal end of the secondary ram; a drive collar positioned within a distal end of the actuator housing cavity; a roller clutch disposed within an internal cavity defined by an inner surface of the drive collar; a shuttle cam positioned between the roller clutch and a distal end of the primary ram; an expander cone coupled to the primary ram; and an expander head operably coupled to the drive collar. When triggered, the actuator first rotates the expander head and then the actuator expands the expander head.

Abstract: The present inventive concept relates to a method of manufacturing a pipe packing inserted into a housing having a hollow body shape to prevent fluid flowing inside a pipe from leaking to the outside, the method including: manufacturing the pipe packing by injecting molten rubber into a mold assembly having an outer mold and an inner mold, wherein the pipe packing is configured as a hollow body and comprises an outer circumferential part located outside of the pipe relative thereto, opposite surfaces provided in directions toward a middle of the pipe packing at opposite ends of the outer circumferential part, and an inner circumferential part provided toward a center portion of the opposite surfaces therefrom, wherein the inner circumferential part has a gap provided therein to be divided into opposite inner circumferential parts.

Abstract: An additive manufacturing machine (900) includes a plurality of subsystems, such as a condensate evacuation subsystem (940) for removing byproducts of the additive manufacturing products near a powder bed, a closed loop subsystem (960) for cleaning contaminants from sensitive machine components (964), and/or an electronics cooling subsystem (984) for cooling an electronics compartment (980). Each subsystem (940, 960, 984) may include a dedicated gas circulation loop (942, 966, 986) that is operably coupled to a gas circulation device (944, 968, 988) for urging a clean flow of gas (946, 962, 990) to each of the subsystems (940, 960, 984) to perform a particular function.

Abstract: A forming apparatus capable of producing an inorganic material-containing formed body having improved quality and a method of making the same are provided herein. In some embodiments, a forming apparatus includes a stage, a supply unit configured to intermittently or continuously supply a precursor including an inorganic material onto the stage, a heat source unit including a heat source for thermal solidification to perform thermal solidification of the precursor supplied to the stage from the supply unit, and a control unit configured to control the supply unit and the heat source unit such that the heat source for thermal solidification performs thermal solidification of the precursor on the stage, during a period ranging from the start of the supply of the precursor by the supply unit to the stop of the supply of the precursor, to form a formed body.

Abstract: Devices, systems, and methods for monitoring a powder layer in additive manufacturing are disclosed. A method of monitoring a powder layer includes receiving image data corresponding the powder layer supported by a powder bed within a build chamber from imaging devices, determining leading and trailing regions of interest located adjacent to a leading end and a trailing end of the moving powder distributor, respectively, the leading and trailing regions of interest moving according to movement of the moving powder distributor, selecting at least one point located in the leading region of interest from the image data, determining first characteristics of the point, when the point is located within the trailing region of interest, determining second characteristics of the point, and comparing the first characteristics to the second characteristics.

Abstract: Various implementations include a method of printing and curing of thermoset resin. The method includes outputting a thermoset resin from an outlet of a feeder and directing a stimulus from a stimulation source toward a portion of the output thermoset resin that is downstream from the outlet of the feeder. The stimulus is configured to heat the portion of the output thermoset resin to fully cure the portion of the output thermoset resin.

Abstract: An apparatus for spin casting lenses includes a rotatable tube, the rotatable tube defining a longitudinal cavity, wherein the longitudinal cavity is configured to receive molds. According to one exemplary embodiment, the rotatable tube is made of metal and includes a plurality of apertures configured to permit the transmission of actinic radiation.

Abstract: An additive manufacturing machine includes an energy beam system situated in a fixed position relative to a reference plane coinciding with an expected location of a build plane, an energy beam system with an irradiation device configured to generate an energy beam and to direct the energy beam upon the build plane, and a position measurement system configured to determine a position of the build plane. A position measurement assembly includes one or more position sensors, and one or more mounting brackets configured to attach the one or more position sensors to an energy beam system of an additive manufacturing machine. The position measurement assembly is configured to determine a position of a build plane with the energy beam system situated in a fixed position relative to a reference plane coinciding with an expected location of the build plane.

Abstract: A powder removal assembly includes a build module comprising module sidewalls and a moveable build plate slidably coupled to the module sidewalls, and an extraction housing removably engaged with the module sidewalls of the build module and defining a turbulence chamber between the build module and the extraction housing. The extraction housing includes one or more sidewalls comprising one or more sidewall fluid flow channels extending through the one or more sidewalls and a top wall coupled to the one or more sidewalls, wherein the one or more sidewall fluid flow channels extend from a position proximate a base of the one or more sidewalls to the top wall.

Abstract: A modular 3D printer system can include a base subsystem and multiple exchangeable components. The base subsystem can have a 3D motion module, a printhead module and a platform module. The multiple exchangeable components can include printheads having different configurations and functionalities, which can be exchangeably installed in the printhead module. The multiple exchangeable components can include platform supports having different configurations and functionalities, which can be exchangeably installed in the platform module.

Abstract: A 3D printing system includes a tank containing a liquid photopolymer resin. The tank includes an optically transparent window through which light is configured to pass. A heat exchanger is connected to the tank and is configured to cool the liquid polymer resin. A transducer is connected to the tank. The transducer is configured to emit an acoustic wave toward the optically transparent window.

Abstract: A method and system for controlling a level of molten material received in a reservoir of a melt system from a melt grid is disclosed. The method includes receiving a first level of the molten material from a sensor in the reservoir at a first time, receiving a second level of the molten material from the sensor at a second time subsequent to the first time, and comparing the second level of the molten material to a desired operating level to determine a difference between the second level and the desired operating level. The method also includes determining a temperature set point for the melt grid based on at least the difference between the second level and the desired operating level, and adjusting an operating temperature of the melt grid to match the temperature set point.

Abstract: In one aspect, the present disclosure provides a nozzle for a 3D printing system. The nozzle may include a flowpath with a material inlet and a material outlet. The nozzle may further include a valve in fluid communication with the flowpath between the material inlet and the material outlet, where the valve includes a closed state and an open state, where in the closed state the valve obstructs the flowpath between the material inlet and the material outlet, and where in the open state the material inlet is in fluid communication with the material outlet. The nozzle may further include a compensator in fluid communication with the flowpath, where the compensator includes a contracted state associated with the open state of the valve and an expanded state associated with the closed state of the valve.

Abstract: Disclosed herein is an apparatus (100) for making a stereolithographic object (122). Also disclosed herein are methods for making a stereolithographic object (122), a method for locating the position of debris, a method for characterising the viscosity of the material (104), and a method for monitoring consumption of a material (104) for making a stereolithographic object (122).

Abstract: A process for producing a polymeric article is provided that includes: sequentially filling a female mould (11) with a first, second, and third batches, wherein the first and third batches include first and third polymeric materials (1p, 3p), and the second batch includes a second polymeric material (2p) and a blowing agent (2b), closing the thus filled cavity with a lid (12) to form a mould defining a closed cavity (10c) of constant volume in time, heating the mould (10) to a processing temperature, to melt the first, second, and third polymeric materials (1p-3p) and to expand the second polymer agent by activation of the blowing agent, cooling and removing the lid (12) to open the cavity and extracting the polymeric article. At least the second polymeric material (2p) includes at least 50 wt. % of recycled polymer in the form of shredded flakes.

Abstract: A filled self-cured dental material is described comprising inorganic boron nitride and/or zirconia particles in a solvent dispersion agent, the nanoparticles being entrained by an ultrasonic homogenizer technique to enhance both strength and stiffness of the dental material.

Abstract: A method for improving z-axis strength of a 3D printed object is disclosed. For example, the method includes printing a three-dimensional (3D) object with a polymer and magnetic particles, heating the 3D object to a temperature at approximately a melting temperature of the polymer, and applying a magnetic field to the 3D object to locally move the magnetic particles in the polymer to generate heat and fuse the polymer around the magnetic particles to improve a z-axis strength of the 3D object.

Abstract: Provided is a molding technique with which a molding operation is performed smoothly, preventing the production of defective products. Also provided is a molding apparatus including a nozzle, a guide member guiding a molding material to the nozzle, and a heating device, the molding apparatus being further provided with a prevention structure configured to prevent the molding material from melting during transportation through the guide member.

Abstract: A process for molding one or more bottle preforms, wherein molten plastic is injected into at least one molding cavity; and wherein air is drawn from the at least one molding cavity, through at least one channel for the air to pass from the at least one molding cavity towards the outside of the molding device, by means of suction means; and apparatus and device for performing such a process.