Patents Examined by S. Behrooz Ghorishi
  • Patent number: 11958216
    Abstract: A modular tooling arrangement includes a base member comprising a planar working surface, a frame circumscribing a first cavity at least partially defined by the planar working surface, and a plurality of plates configured to be received in the first cavity for forming a second cavity of a desired shape and size. The plurality of plates at least partially define the second cavity configured to receive a work piece. The plurality of plates may be replaced with plates of various sizes to vary at least one of the size and shape of the second cavity.
    Type: Grant
    Filed: December 17, 2021
    Date of Patent: April 16, 2024
    Assignee: ROHR, INC.
    Inventors: Jeffrey D. Woods, Roberto Ramos, Javier Lacalle, Andrew Adan
  • Patent number: 11958226
    Abstract: In one aspect, there is provided an injection molding system configured to operate in a plurality of cycles. The system comprises, amongst other things, a controller that is configured for performing a comparison of a variable pressure setpoint with a target pressure value. The controller is configured to, when the target pressure value is less than the variable pressure setpoint by at least a predetermined lower bound, (i) decrease the variable pressure setpoint to a reduced variable pressure setpoint and (ii) not further decrease the variable pressure setpoint from the reduced variable pressure setpoint until the pump assembly operates for a plurality of stabilizing cycles at the reduced variable pressure setpoint.
    Type: Grant
    Filed: September 21, 2020
    Date of Patent: April 16, 2024
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Weichun Yu, Gregory Allan Schultz
  • Patent number: 11951715
    Abstract: The invention relates to a film laminate, including at least one compact decorative layer with a lacquer layer on the upper side and with a foam layer on the underside, where the density of the foam layer is more than 500 kg/m3. The invention further relates to the use of said film laminate for the coating of components for the interior trim of motor vehicles and to interior trim parts of motor vehicles provided with said film laminate. The foam layer is based on a composition which includes from 15 to 60 parts by weight of at least one thermoplastic vulcanizate, from 15 to 35 parts by weight of at least one high melt strength polyolefin, and from 30 to 60 parts by weight of at least one low density polyethylene (LDPE).
    Type: Grant
    Filed: March 19, 2020
    Date of Patent: April 9, 2024
    Assignee: Benecke-Kaliko AG
    Inventors: Joseph Mani, Volker Huelsewede
  • Patent number: 11951655
    Abstract: A method of separating constituent layers from a paper-plastic laminate material includes disposing a sheet of a paper-plastic laminate material on a first surface. The paper-plastic laminate material includes a paper layer on a first side and a plastic layer on a second side. The method also includes moving an abrasive second surface over the paper layer on the first side to contact the paper layer and separate portions of the paper layer from the plastic layer. The method further includes collecting the separated portions of the paper layer and providing the separated portions of the paper layer as input to a paper recycling process, and collecting the plastic layer and providing the plastic layer as input to a plastic recycling process. The method may help increase recycling rates of paper and plastic, reduce raw material harvesting, reduce pollution and habitat destruction, and improve the quality of recycled material.
    Type: Grant
    Filed: July 30, 2022
    Date of Patent: April 9, 2024
    Inventor: Shreya Majumdar
  • Patent number: 11950655
    Abstract: A shoe insole and processing method for shoe insole are disclosed. The insole includes an insole body for the stepping of the sole of one human foot. The insole body includes an upper insole layer having a top surface and an opposing bottom surface, a lower insole layer and a bulge. The upper insole layer is cold pressed to form bulges on the upper insole layer corresponding to different areas of the structure of the human foot. Then, the lower insole layer is bonded to the bottom surface of the upper insole layer, and then, perform cold pressing forming. Each bulge has a first convex surface and a first concave surface. The top surface of the upper insole layer integrally raised to form a first convex surface. The bottom surface of the upper insole layer integrally dented corresponding to the first convex surface to form a first concave surface.
    Type: Grant
    Filed: May 20, 2021
    Date of Patent: April 9, 2024
    Assignee: DAH SHENG CHEMICAL INDUSTRY CO., LTD.
    Inventor: Heng-Tai Chang
  • Patent number: 11951696
    Abstract: A cosmetic part is formed via compression molding in a single molding operation with no post processing by forming an assemblage of feed constituents, wherein the assemblage includes plural fiber-bundle-based preforms and one or more resin-only constituents, the latter configured and positioned as appropriate to create resin-rich cosmetic layers where desired on the part.
    Type: Grant
    Filed: January 10, 2022
    Date of Patent: April 9, 2024
    Assignee: Arris Composites Inc.
    Inventors: Bert D. Mannhalter, J. Scott Perkins, Allison R. Light, Ian Graham, Joe Wong, Riley Reese
  • Patent number: 11938694
    Abstract: A method for producing an optical article having a Fresnel microstructure and an injection molding system for producing such an article. The method includes heating and cooling a mold and applying a pressure to a thermoplastic material during injection molding of the optical article to facilitate formation of the Fresnel microstructure.
    Type: Grant
    Filed: October 8, 2018
    Date of Patent: March 26, 2024
    Assignee: Essilor International
    Inventors: Hao-Wen Chiu, Shannon Loiselle
  • Patent number: 11939253
    Abstract: The invention relates to a method for shaping a glass pane (1), wherein the glass pane (1) is first heated and then bent until it has reached a shape that corresponds to a predefined target contour (ks), wherein exterior forces act on the glass pane (1) for the purpose of bending the glass pane (1). A change in a local curvature of the glass pane (1) over time is controlled such that the surface of the glass pane (1) simultaneously achieves the target contour at all points of the surface that do not remain static, by setting a temperature, and thus a viscosity, of the glass pane (1) so as not to be constant as a function of the location during the bending operation, and/or by suitably setting forces transferred by mounts (6) and/or pressure forces transferred by one or more pressure strips (3). The application furthermore relates to multiple glazed units produced by the method.
    Type: Grant
    Filed: July 31, 2019
    Date of Patent: March 26, 2024
    Assignee: Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V.
    Inventors: Matthias Gremmelspacher, Tobias Rist, Peter Gumbsch, Rainer Kubler, Adrian Baab
  • Patent number: 11931979
    Abstract: A tire vulcanization mold in which a surface roughness in the groove molding portion of the tread molding surface is made smaller than a surface roughness in the land portion molding portion, in which a surface roughness in the groove molding portion is minimized to 0.12 ?m or less in a range including at least a main groove molding portion, and in which a surface roughness in the land portion molding portion is made to be 3.2 ?m or more, is used to manufacture a tire, and when cleaning the tread molding surface, the tread molding surface is irradiated with a laser beam to remove contaminant adhered to the tread molding surface.
    Type: Grant
    Filed: July 1, 2020
    Date of Patent: March 19, 2024
    Assignee: The Yokohama Rubber Co., LTD.
    Inventors: Tsubasa Kitahara, Yoshiaki Matsumoto, Mika Nagashima, Mitsuo Tsuji, Yoshinori Izumi, Rinko Kushida, Koichiro Miyoshi
  • Patent number: 11931925
    Abstract: An apparatus for making a three-dimensionally curved object, said apparatus comprising a membrane having a moulding surface, which is configurable into a predetermined shape by individually adjusting an array of actuators acting on the surface opposite the moulding surface of said membrane, wherein the membrane is a ferromagnetic membrane and the actuators are provided with magnetic joints at the distal ends of said actuators.
    Type: Grant
    Filed: April 5, 2021
    Date of Patent: March 19, 2024
    Assignee: ADAPA APS
    Inventors: Christian Raun Jepsen, Stasys Montvydas, Jakob Filsø
  • Patent number: 11926072
    Abstract: A method for decorating in thickness a ceramic slab, comprising the following steps: preparing, on a decoration surface (10), a first soft decorated layer (L1) of ceramic material endowed with a decoration (V); progressively transferring, by deposition, the soft decorated layer (L1) from the decoration surface (10) to a first deposition surface (50), situated at a lower height than the decoration surface (10), thus progressively forming on the first deposition surface (50) a second soft decorated layer (L2) which has a head (H) and a tail (T); progressively transferring, by deposition, the second soft decorated layer (L2) from the first deposition surface (50) to a second deposition surface (83), situated at a lower height than the first deposition surface (50), starting from the tail (T) of the second soft decorated layer (L2), thus progressively forming on the second deposition surface (83) a third soft decorated layer (L3).
    Type: Grant
    Filed: November 28, 2019
    Date of Patent: March 12, 2024
    Assignee: SYSTEM CERAMICS S.P.A.
    Inventors: Franco Stefani, Franco Gozzi, Paolo Vaccari
  • Patent number: 11911981
    Abstract: A composite shaping apparatus includes at least one first roller that loads a prepreg with pressure, at least one second roller that loads the prepreg with pressure, and at least one motor that rotates at least one of the first roller or the second roller. The at least one first roller and the at least one second roller are rotated while at least one of rotation speed, roller diameter, or presence/absence of rotating power is made different between at least one of the first roller and at least one of the second roller.
    Type: Grant
    Filed: May 10, 2019
    Date of Patent: February 27, 2024
    Assignee: SUBARU CORPORATION
    Inventor: Atsushi Rihei
  • Patent number: 11904534
    Abstract: An additive manufacturing system is disclosed for use in fabricating a structure. The additive manufacturing system may include a support, and a print head operatively connected to and moveable by the support. The print head may include a housing, a supply module operatively mounted to the housing and configured to hold a supply of continuous reinforcement, an impregnation module operatively mounted to the housing and configured to wet the continuous reinforcement with a matrix, and a clamping module operatively mounted to the housing downstream of the supply module relative to movement of a reinforcement through the print head. The clamping module may be configured to selectively clamp the continuous reinforcement. The additive manufacturing system may also include a controller in communication with the support and the print head and configured to coordinate operations of the support and the print head to fabricate a three-dimensional structure.
    Type: Grant
    Filed: February 24, 2021
    Date of Patent: February 20, 2024
    Assignee: Continuous Composites Inc.
    Inventors: Nathan Andrew Stranberg, Andrew Michael Stulc, Brock Adam Jahner, Stephen Tyler Wilson
  • Patent number: 11904502
    Abstract: A process and system are provided for introducing chopped and dispersed carbon fibers on an automated production line amenable for inclusion in molding compositions, including the debundling of many carbon fibers collectively forming a tow into dispersed chopped carbon fibers that form a filler that undergoes plasma treatment prior to introducing coating silanes to uniformly increase bonding sites for coupling to a thermoset matrix. By exposing carbon tow to a plasma discharge, the carbon tow debundles and is used to form sheets of molding compositions with chopped dispersed fibers added to the composition, as the sheets move along a conveyor belt on the automated production line and at least one plasma generator mounted above the conveyor belt ionizes the carbon fibers. With resort to deionized air to mix plasma-treated chopped fibers, still further dispersion results.
    Type: Grant
    Filed: November 29, 2017
    Date of Patent: February 20, 2024
    Assignee: Teijin Automotive Technologies, Inc.
    Inventors: Probir Kumar Guha, Michael J. Siwajek, Philippe Bonte, Marc-Philippe Toitgans, Dominique Boyer
  • Patent number: 11904498
    Abstract: A receiving table 100 for supporting a side surface of a honeycomb formed body, the side surface being parallel to a cell extending direction. The receiving table 100 comprises: a body portion 10 having a groove 11 extending in one direction; a support portion 20 comprising: a flexible sheet substrate 21 in contact with a surface of the groove 11 of the body portion 10; and a foam layer 22 attached to the flexible sheet substrate 21, the foam layer 22 being brought into contact with the side surface of the honeycomb formed body; and fixing members 30 for fixing the support portion 20 to the body portion 10. The support portion 20 is provided in a non-adhesive state to the body portion 10.
    Type: Grant
    Filed: January 31, 2020
    Date of Patent: February 20, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventors: Hirotada Nakamura, Nobuyuki Kuroki
  • Patent number: 11904548
    Abstract: A varying a composition of build material used for a three dimensional (3D) part formed by a 3D printer are disclosed. In a system provided, a number of vessels for build material are included, wherein each vessel includes a feeder coupled to a conveying system. The conveying system conveys and blends build material from the vessels. A controller is configured to adjust a composition of the build material by adjusting an amount of material added from each of the vessels by controlling the feeder on each of the vessels.
    Type: Grant
    Filed: November 30, 2017
    Date of Patent: February 20, 2024
    Assignee: HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
    Inventors: David R. Otis, Jr., Kevin E. Swier, Adam Peter Franks
  • Patent number: 11897187
    Abstract: A method of additive manufacturing of a three-dimensional object includes sequentially dispensing and solidifying a plurality of layers. The plurality of layers may be formed with a plurality of different colored model materials, a flexible material arranged in a configured pattern to form a sacrificial structure at least partially encompassing the object, and a soft material. The soft material is arranged in a configured pattern to provide separation between the model material and the sacrificial structure. The plurality of different colored model materials is arranged in a configured pattern corresponding to the shape and color definition of the object.
    Type: Grant
    Filed: June 28, 2020
    Date of Patent: February 13, 2024
    Assignee: Stratasys Ltd.
    Inventors: Mayan Rumbak, Eduardo Napadensky, Gavish Mida
  • Patent number: 11899360
    Abstract: An imprinting method includes placing a template onto non-solidified resin that is applied onto a surface of a substrate, such that the non-solidified resin extends into a pattern of the template in a surface direction of the substrate, starting first alignment operation to align the template with the substrate using a first alignment mark at a first timing, and starting a second alignment operation to align the template with the substrate using a second alignment mark at a second timing after the first timing. The first timing is when the non-solidified resin has extended into the first alignment mark and not yet into the second alignment mark. The second timing is when the non-solidified resin has extended into the first and second alignment marks.
    Type: Grant
    Filed: March 3, 2020
    Date of Patent: February 13, 2024
    Assignee: Kioxia Corporation
    Inventors: Masaki Mitsuyasu, Kazuya Fukuhara
  • Patent number: 11891933
    Abstract: A method for plugging a subset of cells of a honeycomb structure that includes: covering a first end face of the honeycomb structure with a mask that comprises a body and a plurality of openings, wherein the plurality of openings of the mask is coincident with a plurality of cells of the honeycomb structure; providing a plug of material upon a film material; applying a force to the film material to push the plug of material through the plurality of openings of the mask and into the plurality of cells of the honeycomb structure; and measuring a pressure within the plurality of cells during the applying step, wherein the applying step further comprises adjusting the force applied to the film material based at least in part on the pressure within the plurality of cells to push the plug of material to a predetermined depth within the plurality of cells.
    Type: Grant
    Filed: July 15, 2019
    Date of Patent: February 6, 2024
    Assignee: Corning Incorporated
    Inventors: Philip Robert LeBlanc, Robert Arthur Mcintosh, Richard Henry Weachock
  • Patent number: 11890781
    Abstract: An alumina ceramic integrated hot press molding machine and working method thereof, including a pressing and hot pressing device fixed accordingly on a rack, a stirring device inside the hot pressing device, and a hot pressing mold above the hot pressing device; the pressing device enables one path of high-pressure air to act on the mold, and enables the other path to enter the hot pressing device, so the slurry flows into a cavity of the mold; the stirring device stirs the slurry inside the device, so alumina blanks are more evenly distributed therein; and temperature detection components for detecting the temperature of internal oil and the slurry at a slurry outlet are inside the hot pressing device, and the power of an electric heating device is adjusted and controlled in real time according to the temperature detected by the components, to achieve the purpose of accurate temperature control.
    Type: Grant
    Filed: February 6, 2020
    Date of Patent: February 6, 2024
    Assignees: QINGDAO UNIVERSITY OF TECHNOLOGY, SHENYANG HONGYANG PRECISION CERAMICS CO., LTD.
    Inventors: Changhe Li, Mingcun Shi, Xiangyang Ma, Yanbin Zhang, Min Yang, Xin Cui, Xiaohong Ma, Teng Gao, Xiaoming Wang, Yali Hou, Han Zhai, Zhen Wang, Bingheng Lu, Huajun Cao, Naiqing Zhang, Qidong Wu