Abstract: An orbital lathe for in situ resurfacing a fifth wheel kingpin, having a pin axis, where the orbital lathe includes a support column generally axially aligned with the pin axis of the kingpin, a cutting tool mounted to the support column for rotation about the pin axis and having a first positioning mechanism for moving the cutting tool at least radially relative to the pin axis, a second positioning mechanism for rotating the cutting tool about a centerline axis generally orthogonal to the pin axis, and a third positioning mechanism for moving the cutting tool parallel to the centerline axis, and a drive mechanism for rotating the cutting tool about the pin axis to cause the cutting tool to remove material from the kingpin. The position of the cutting tool in relation to the centerline axis determines a surface roughness of the kingpin. Another embodiment of the orbital lathe and a method are also disclosed.

Abstract: A cutting head rotatable about a head axis has a cap portion and a rigid mounting protuberance joined to the cap portion. The cap portion has exactly four cutting portions circumferentially alternating with four head flutes and a head base surface facing in an axially rearward direction. The mounting protuberance extends axially rearwardly from the head base surface and has exactly two circumferentially spaced apart convex clamping surfaces. In a cross-section taken in a first horizontal plane perpendicular to the head axis and intersecting the mounting protuberance, only the two clamping surfaces are circumscribed by an imaginary first circle having a first diameter and a center coincident with the head axis. A rotary cutting tool has an elongated tool shank with a head receiving pocket at a forward end thereof and the cutting head of the type described above releasably secured to the head receiving pocket.

Abstract: A turning process method for processing a step-shaped workpiece includes: feeding a tool in a rotation axis direction and/or a radial direction of a workpiece while rotating the workpiece; using a tool that includes an insert with a main cutting edge having a straight portion and a machine tool having a pivot shaft of the tool in the machine side; processing a peripheral surface of the small diameter portion by turning the pivot shaft so as to have a cutting edge angle of less than 90°, the cutting edge angle having an angle between the straight portion of the main cutting edge and the rotation axis direction; and processing an end surface and a peripheral surface of the large diameter portion by turning the pivot shaft so as to have the cutting edge angle of 90° or more at a front of the large diameter portion.

Abstract: A cutting tool includes a cutting insert resiliently clamped in an insert holder. The insert holder includes a forwardly located insert mounting portion that includes an insert receiving recess which extends along a recess axis. The insert holder includes a fastening member through hole opening out to the insert receiving recess. The insert receiving recess includes an insert orientation projection. The fastening member through hole has a through hole angular extent about the recess axis. The insert orientation projection has an insert orientation projection angular extent about the recess axis. The insert orientation projection angular extent at least partially angularly overlaps the through hole angular extent about the recess axis.

Abstract: A cutting insert capable of performing front-turning and high feed back-turning according to one embodiment includes: an upper surface; a lower surface opposite to the upper surface in a vertical direction; a side portion configured to connect the upper surface and the lower surface; a mounting hole extending through the upper surface and the lower surface; and a plurality of cutting edges formed at edges where the upper surface meets the side portion, wherein the upper surface has one or more cutting corners, the plurality of cutting edges include a major cutting edge and a minor cutting edge extending from the cutting corner, and a representative inclination of the minor cutting edge used for high feed back-turning is greater than a representative inclination of the major cutting edge used for front-turning with respect to a virtual reference plane perpendicular to the vertical direction.

Abstract: A tool system for machining includes a tool body that has a first end for connecting to a machine tool and a second end having an end face on which a seat for an interchangeable cutting insert is formed. The cutting insert has an underside formed as an abutment surface, a top side formed as a rake face, and an encircling side face formed as a flank, and a cutting edge is formed at a transition from the top side to the encircling side face. The cutting insert is arranged on the seat such that the top side extends perpendicularly to the longitudinal axis of the tool body and the cutting edge protrudes beyond the outer circumference of the end face of the tool body in a radial direction with respect to the longitudinal axis with two usable cutting corners and cutting-corner portions adjoining the latter on both sides.

Abstract: A cutting tool may include a holder extended along a central axis from a first end to a second end and including a pocket, and a cutting insert located in the pocket. The holder may further include an upper surface, a lower surface, a first end surface, a first side surface, a recess, a first flow path and a second flow path. The recess opens into the first end surface and the first side surface. The first flow path is located along the central axis. The second flow path is located closer to the upper surface than the recess and connects to the first flow path. An imaginary plane that passes through the central axis and is orthogonal to the lower surface is a reference plane. The pocket opens into the recess and is recessed from the recess toward the reference plane.

Abstract: A cutting tool includes a toolholder and a cutting insert. The toolholder includes a toolholder pocket having a pocket wall including a first anti-rotation engagement surface and a second anti-rotation engagement surface. The cutting insert is mounted in the toolholder pocket. The cutting insert includes: an upper surface, the upper surface having a plurality circular sinusoidal cutting edges; a lower surface opposite the upper surface; and an exterior sidewall between the upper surface and the lower surface. The first anti-rotation engagement surface and the second anti-rotation engagement surface of the pocket wall of the toolholder engage the exterior sidewall of the cutting insert to resist rotation of cutting insert.

Abstract: A portable apparatus for configuring a wheel associated with a track is provided. The apparatus is in a fixed position with respect to a rail associated with the track when in operation. The apparatus includes a tool configured to engage the wheel, a position system for positioning the cutting tool in at least two axis, and a computer control. The computer control is coupled to control the positioning system. The positioning system is controlled so that the wheel is configured in accordance with a profile.

Abstract: A rotary cutting tool according to the present disclosure is rotatable about an axial line and includes a rake face and a flank face. The flank face is contiguous to the rake face. A ridgeline between the rake face and the flank face constitutes a cutting edge. In a cross section perpendicular to the axial line, the rake face is constituted of a plurality of straight line portions.

Abstract: The present invention provides a cutting tool that can firmly hold four types of cutting inserts by one tool main unit. A cutting insert of a cutting tool 1 has an approximately triangular stereoscopic shape including three corner portions. A tool main unit has a fixing portion that can selectively fix a plurality of types of cutting inserts, including: a negative type cutting insert of which angle of the corner portion exceeds 60°, a positive type cutting insert of which angle of the corner portion exceeds 60°; a negative type cutting insert of which angle of the corner portion is less than 60°; and a positive type cutting insert of which angle of the corner portion is less than 60°. The fixing portion has a bottom face that contacts with a bottom face of the cutting insert, and a side wall face that contacts with a side face of the cutting insert. A portion, which contacts with the cutting insert, of the side wall face of the fixing portion differs depending on the type of the cutting insert.

Abstract: A cutting tool including a toolholder and a round cutting insert for mounting on a pocket floor of the toolholder. The toolholder includes the toolholder pocket floor having a bore therein and a plurality of grooves in the pocket floor arranged radially about the bore, wherein adjacent grooves are radially offset by a groove offset angle x. The round cutting insert includes an upper surface having a cutting edge, a lower surface opposite the upper surface, an exterior side surface between the upper surface and the lower surface, an interior side surface defining an aperture extending from the upper surface to the lower surface, and a plurality of lugs arranged radially about the aperture, wherein adjacent lugs are radially offset by a lug offset angle y, and wherein a ratio of y:x is an integer greater than or equal to 2.

Abstract: Chip discharge control is further improved. A cutting insert includes an upper surface, a lower surface, a screw hole having an axis penetrating from the upper surface to the lower surface, a peripheral side surface, and a major cutting edge, a wiper edge, and an inner edge formed in an intersecting region between the upper surface and the peripheral side surface. In a side view in which the peripheral side surface on which the inner edge is formed is seen from a direction perpendicular to the axis, the inner edge includes a recessed part recessed toward the lower surface, a length DL of the inner edge on one side of the recessed part in the side view is longer than a length DR of the inner edge on the other side of the recessed part, a lowest point of the inner edge is at a position lower than a flat part of the upper surface, and at least a part of the inner edge on the one side is at a position higher than the flat part of the upper surface.

Abstract: Chip discharge during high-feed machining and low-feed machining particularly in a high-depth-of-cut state or the like is improved so as to allow so-called freedom of feed during cutting to be improved. A cutting edge body of a cutting insert includes a front cutting edge formed on one end side in a longitudinal direction, the front cutting edge being a cutting edge formed on an intersecting edge between a peripheral side surface and an upper surface of the cutting edge body having a prismatic shape, a side cutting edge formed on one end side in a lateral direction, a recessed part provided in the upper surface of the cutting edge body to be subsequent to the side cutting edge in the lateral direction, and a wall part having a wavy wall surface formed in a portion of the recessed part and a discrete wall surface formed at a position between the wavy wall surface and the side cutting edge and including a plurality of surfaces which are discrete along the longitudinal direction.

Abstract: The invention relates to a cutting insert having a polygonal upper side. Cutting edges, which are alternately configured as roughing cutting edges and finishing cutting edges, are provided at the edges of the upper side. The finishing cutting edges define an incircle (K1) having a diameter that is enlarged in comparison to a nominal size of the cutting insert, and the roughing cutting edges define an incircle (K2) having a diameter that is reduced in comparison to the nominal size of the cutting insert. The invention further relates to a cutting tool having a tool body on which at least one such cutting insert is disposed.

Abstract: Provided is an end mill which includes an end mill main body having a bottom blade having a convex hemispherical shape, and a hard coating film coated on at least a surface of a distal end portion of the end mill main body. A diameter D (mm) of the bottom blade is 2 mm or less. A ratio W/D of a width W (mm) of a chisel portion to the diameter D (mm) is within a range of 0.020 to 0.060. A ratio L/D of a facing length L (mm) of chip discharge grooves to the diameter D (mm) is within a range of 0.014 to 0.090. A rake angle of the bottom blade in a range in which a chisel edge is formed in the chisel portion is within a range of ?15° to ?30°.

Abstract: To provide a cutting insert that is properly manufactured with ease of use. A cutting insert has a first end face, a second end face on the opposite side from the first end face, and a peripheral side surface that is parallel to a central axis connecting the center of the first end face and the center of the second end face and connects the first end face and the second end face. A first major cutting edge is formed on the outer edge of the first end face. A first flank facing the first major cutting edge is formed between the first major cutting edge and the peripheral side surface and has a negative clearance angle ? with respect to the peripheral side surface. The peripheral side surface includes a first side surface facing the first flank.

Abstract: It is possible to improve workpiece machining efficiency by efficiently receiving and delivering a workpiece from/to each workpiece holder and shortening a time required for workpiece conveyance. A workpiece conveyance system is a workpiece conveyance system that receives and delivers workpieces W to be machined to n spindles (workpiece holders, where n is an integer satisfying n?2) that hold and rotate the workpieces W, and includes a main loader including n+m main loader chucks (where m is an integer satisfying m?1) that receive and deliver workpieces from/to the n spindles or n relay loaders disposed corresponding to the n respective spindles to receive and deliver the workpieces W from/to the main shafts.

Abstract: A cutting tool includes a holder and a cutting insert releasably clamped in the holder. The holder has a rear pocket surface which includes a pocket abutment surface and an adjacent pocket wedge surface. The cutting insert has at least one abutment surface and an adjacent wedge surface. When the cutting tool is assembled but not in use, the pocket abutment surface of the holder abuts the abutment surface of the cutting insert, and the wedge surface of the holder is facing and spaced apart from the wedge surface of the cutting insert. During cutting operations, the wedge surface of the insert may abut against the wedge surface of the holder.

Abstract: A tool body in which a cutting insert can be replaced easily is provided. The tool body which fixes the indexable cutting insert includes an insert mounting seat which is provided on a first surface of the tool body, a clamp member which binds the cutting insert placed on the insert mounting seat, and an operating member which operates the clamp member. The operating member can lower the clamp member from the first surface toward a second surface of the tool body on an opposite side thereof to the first surface and can raise the clamp member from the second surface toward the first surface. The clamp member has a hook portion which is brought into contact with a diameter reducing portion formed on an inner peripheral surface of a mounting hole of the cutting insert in a state where the clamp member is lowered.