Patents Examined by Scott R Kastler
  • Patent number: 11998983
    Abstract: A method is provided in which a lower box comprising a base, walls that surround the base and an open side, and an upper box comprising a cover, walls that surround the cover and an open side are provided. One or more objects are arranged on the base of the lower box. The object(s) are covered with the upper box such that the open side of the upper is oriented towards the base of the box, the walls of the upper box are arranged on the base of the lower box and a gap is formed between the walls of the upper box and the walls of the lower box. A powder material is introduced into the gap in order to form an assembly having an interior. The powder material provides a mechanical obstacle to gas exchange between the interior and the environment. This assembly is then heat treated.
    Type: Grant
    Filed: March 31, 2022
    Date of Patent: June 4, 2024
    Assignee: VACUUMSCHMELZE GMBH & CO. KG
    Inventors: Kaan Üstüner, Matthias Katter, Christoph Brombacher, Daniela Benedikt
  • Patent number: 12000014
    Abstract: The invention relates to hydrometallurgical method for recovering metals from spent energy storage devices. The method comprises combining aqueous hydrobromic acid leach solution and an electrode material of spent energy storage devices in a reaction vessel, dissolving the metals contained in the electrode material to form soluble metal bromide salts, removing elemental bromine, if formed, from the reaction vessel, separating insoluble material, if present, from the leach solution to obtain a metal-bearing solution and isolating one or more metals from said metal-bearing solution.
    Type: Grant
    Filed: August 4, 2019
    Date of Patent: June 4, 2024
    Assignee: BROMINE COMPOUNDS LTD.
    Inventors: Or Press Frimet, Mohamad Masarwa, Yaniv Englert, Eyal Barnea
  • Patent number: 11994344
    Abstract: An installation for recycling contaminated scrap metal includes a furnace frame and a melting furnace arranged within the furnace frame and configured to tilt, and a hood-like housing. The melting furnace includes an upper melting furnace opening and a casting device configured to cast a metal melt produced in the melting furnace into a pan. The hood-like housing is positioned on a top of the melting furnace and surrounds and covers the upper melting furnace opening. The hood-like housing includes at least one door, and a flue gas removal system coupled to the hood-like housing in a gas-tight manner and configured to tilt along with the melting furnace.
    Type: Grant
    Filed: August 20, 2021
    Date of Patent: May 28, 2024
    Assignee: ABP Induction Systems GmbH
    Inventor: Christian Lindecke
  • Patent number: 11992857
    Abstract: A dross removal device including: a dross robot that is configured to collect a bath surface dross present on a bath surface of a coating bath; a dross sensor that is configured to measure an intensity of infrared light from the bath surface of the coating bath; a dross sensor control device that is configured to specify a position of the bath surface dross according to a temporal change amount in the intensity of the infrared light; and a dross robot control device that is configured to cause the dross robot to collect the bath surface dross at the position specified by the dross sensor control device.
    Type: Grant
    Filed: March 7, 2019
    Date of Patent: May 28, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Makoto Yamaguchi, Takeshi Harada, Yusuke Tosa, Tadashi Inaya, Yuichi Tateishi
  • Patent number: 11986909
    Abstract: The present invention uses a flux containing a rosin, a solvent, a thixo agent, and an activator. The thixo agent contains a polyamide and a compound represented by general formula (1). The polyamide is a condensate between an amine and at least one selected from aliphatic carboxylic acids and hydroxy group-containing aliphatic carboxylic acids, and has an endothermic peak at a temperature of 120-200° C. In the general formula, R11 represents a hydrocarbon group having 11-30 carbon atoms. R0a represents a hydrogen atom or a hydrocarbon group having 12-31 carbon atoms. R0b represents an n-valent hydrocarbon group having 4-12 carbon atoms. R21 represents an alkylene group having 2-6 carbon atoms. R0c represents a single bond or an alkylene group having 2-6 carbon atoms. n represents 1 or 2. When n represents 1, m represents an integer of 1-3. When n represents 2, m represents 1.
    Type: Grant
    Filed: November 17, 2021
    Date of Patent: May 21, 2024
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Kenta Inoue, Nanako Miyagi, Tomoko Nagai, Kazuyori Takagi, Akiko Takaki
  • Patent number: 11986881
    Abstract: An apparatus and method for filtering molten metal (M), such as aluminum or an aluminum alloy includes at least one ceramic foam filter or any other type of filtration media such as porous tube or alumina balls disposed in a receptacle (12) for the molten metal (M). A vibrator vibrates at least one of the filter, the receptacle (12) or the metal and may be used to induce priming, filtering and/or drainage of the filter. The vibrator may be retrofitted to an existing filter system and may be adjustable in frequency and amplitude. The vibration may be continuous over a given period or produced in a single shock.
    Type: Grant
    Filed: December 1, 2022
    Date of Patent: May 21, 2024
    Assignee: ALCOA CANADA CO.
    Inventors: Robert Dumont, Francis Caron, Patrice Côte, Jean-Francois DesMeules
  • Patent number: 11986836
    Abstract: The present disclosure refers to a device and a method for the addition of liquid additives in the form of a spray during a jet milling step in a process for the manufacture of sintered NdFeB alloy magnets. The device includes: a storage barrel for the liquid additive; a weighing bucket which is in fluid communication with the storage barrel and is adapted for weighing a predetermined amount of the liquid additive; a powder container to accommodate NdFeB alloy material prior to or after jet milling, wherein the powder container includes an opening that is plugged with a blind flange; a connecting pipe, which is in fluid communication with the weighing bucket and passes through an opening of the blind flange into the interior of the powder container; and a fluid atomization nozzle located at the end of the connection pipe.
    Type: Grant
    Filed: September 2, 2021
    Date of Patent: May 21, 2024
    Assignee: Yantai Dongxing Magnetic Materials Inc.
    Inventors: Yulong Zhai, Sijing Lyu, Dajun Zhao, Xiaochen Zhai, Kaihong Ding
  • Patent number: 11986910
    Abstract: The present invention employs a flux which contains rosin, a solvent, a thixotropic agent and an activator. The thixotropic agent contains a polyamide (PA2). The PA2 is a condensation product of an aliphatic carboxylic acid, a hydroxy group-containing aliphatic carboxylic acid and an aliphatic amine having from 3 to 10 carbon atoms; and the aliphatic carboxylic acid includes an aliphatic dicarboxylic acid having from 11 to 20 carbon atoms. With respect to the endothermic amount calculated from the peak area of the differential scanning calorimetry curve of PA2 as obtained by differential scanning calorimetry measurement, the ratio of the endothermic amount within the range of from 50° C. to 190° C. to the total endothermic amount within the range of from 50° C. to 200° C. is 90% or more.
    Type: Grant
    Filed: November 17, 2021
    Date of Patent: May 21, 2024
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Kenta Inoue, Nanako Miyagi, Tomoko Nagai, Kazuyori Takagi, Akiko Takaki
  • Patent number: 11980923
    Abstract: A cooling device for cooling a metallic product has at least one cooling bar with a plurality of spraying regions which are adjacent in pairs defined by one or more moveable partition walls. Each spraying region has at least one spray nozzle for spraying a coolant onto the metallic product. A control device controls a pump and valves for individually adjusting pressure and/or volume flow of the coolant in each of the spraying regions. The one or more partition walls divide the interior of the cooling bar into at least two chambers, each of the spraying regions being assigned to a different one of the chambers. The partition wall is shaped at least approximately in accordance with a temperature distribution along a width section of the metallic product before it enters the cooling device. The partition wall is arranged in the cooling bar over this width section.
    Type: Grant
    Filed: April 4, 2019
    Date of Patent: May 14, 2024
    Assignee: SMS GROUP GMBH
    Inventors: Frederik Grosse Lordemann, Frank Werner
  • Patent number: 11980932
    Abstract: The invention relates to a method of producing elongate metal strands or fibres with a crucible, the method comprising the steps of; directing molten metal through a nozzle having a nozzle direction in a deposition direction at a regulated pressure difference between the inside and the outside of the crucible; depositing said molten metal from said nozzle on a rotating planar surface having an axis of rotation; entraining said molten metal in one plane via said rotating planar surface to form elongate metal strands, wherein said rotating surface is aligned at an alignment angle, to the deposition direction during the entraining of the molten metal; cooling said elongate metal strands to form solidified metal strands; and guiding said metal strands to collecting means to collect the solidified metal strands formed on the rotating planar surface.
    Type: Grant
    Filed: May 11, 2020
    Date of Patent: May 14, 2024
    Assignee: Max-Planck-Gesellschaft, Zur Förderung Der Wissenschaften E.V.
    Inventor: Joachim P. Spatz
  • Patent number: 11959147
    Abstract: A top-blowing lance nozzle is configured to freely switch an adequate expansion condition so as to control an oxygen-blowing amount and a jetting velocity independently of each other without requiring a plurality of lance nozzles or a mechanically movable part. A lance nozzle is configured to blow refining oxygen to molten iron charged in a reaction vessel while a gas is blown from a top-blowing lance to the molten iron. One or more blowing holes for blowing a working gas are on an inner wall side surface of the nozzle, at a site where the lance nozzle has a minimum cross-sectional area in a nozzle axis direction or at a neighboring site of the site.
    Type: Grant
    Filed: April 2, 2020
    Date of Patent: April 16, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Yumi Murakami, Nobuhiko Oda, Yusuke Fujii, Goro Okuyama, Shota Amano, Shinji Koseki, Shingo Sato, Yukio Takahashi, Ryo Kawabata, Naoki Kikuchi, Atsuo Yuasa
  • Patent number: 11958140
    Abstract: Aluminum welding alloys with improved welding performance are disclosed. The aluminum welding alloys include high loading levels of magnesium and one or more surface active elements and arc stabilizer elements. Methods of making and using the aluminum welding alloys are further disclosed.
    Type: Grant
    Filed: May 10, 2019
    Date of Patent: April 16, 2024
    Assignee: General Cable Technologies Corporation
    Inventors: Shenjia Zhang, Janusz Stanislaw Sekunda, Jean Bilodeau
  • Patent number: 11946115
    Abstract: The present invention claims a process for the desulphurization of materials and/or residues containing lead sulphate, carried out in one or more stages. The main characteristic of this process is that the only desulphurising agent is an amino compound selected among urea, guanidine, guanine, arginine or another similar amino compound.
    Type: Grant
    Filed: May 6, 2019
    Date of Patent: April 2, 2024
    Assignee: STC S.R.L. SCIENCE TECHNOLOGY & CONSULTING
    Inventors: Giorgio La Sala, Francesco Scura, Gianluca Fusillo
  • Patent number: 11946112
    Abstract: A high-strength steel sheet of the present invention has a specific chemical composition. Furthermore, in the steel sheet, a degree of Mn segregation in a specific region is 1.5 or less; a maximum P concentration in a specific region is 0.08 mass % or less; in a specific region, at least one specific MnS particle group is present, the number of specific MnS particle groups is 2.0 or fewer per 1 mm2, and the number of specific oxide-based inclusions is 8 or fewer per 1 mm2; of all oxide-based inclusions, oxide-based inclusions having a specific composition are present in a number ratio of 80% or greater; the microstructure includes, in terms of a volume fraction, 30 to 95% martensite, 5 to 70% ferrite phase, less than 30% (and 0% or greater) bainite, and less than 2.0% (and 0% or greater) austenite phase; and a tensile strength is 980 MPa or greater.
    Type: Grant
    Filed: August 22, 2019
    Date of Patent: April 2, 2024
    Assignee: JFE Steel Corporation
    Inventors: Yoshihiko Ono, Yuma Honda, Shimpei Yoshioka, Koichi Taniguchi, Hiroshi Matsuda, Takeshi Murai, Nobuyuki Nakamura
  • Patent number: 11940216
    Abstract: Disclosed is a high-temperature flue gas recovery apparatus for a melting furnace, which relates to copper production, including a preheating chamber and a feeding mechanism, a lower end of the preheating chamber being in communication with a feeding port of the melting furnace, the feeding mechanism being disposed above the preheating chamber to deliver feedstock into the preheating chamber, a plurality of layers of buffer mechanisms layered in an upper-lower manner being provided in the preheating chamber, each layer of the buffer mechanism including a buffer element and a drive element, the drive element driving the corresponding buffer element to move such that the feedstock on the buffer element of an upper-layer buffer mechanism falls onto the buffer element of a lower-layer buffer mechanism, a gap allowing a gas to pass through being provided between the buffer mechanisms and an inner wall of the preheating chamber.
    Type: Grant
    Filed: September 6, 2023
    Date of Patent: March 26, 2024
    Assignee: ZHEJIANG HAILIANG CO., LTD.
    Inventors: Huanfeng Feng, Gangfeng Sun, Zhongzhan Zhang
  • Patent number: 11938534
    Abstract: An opening-closing apparatus capable of, when using a robot arm to selectively open and close a component of a sliding nozzle device, reliably opening and closing the component to respective given positions. The apparatus comprises: a hand-like distal module engageable with an openable-closable component of a sliding nozzle device; a force sensor to detect a force received by the module; and a robot arm to which the module and the sensor are mounted. The robot arm is controllably operated to: move the module toward the component of the sliding nozzle device and engage the module with the component of the sliding nozzle device; then move the module to move the component, if the absolute value of the force detected by the sensor is equal to or less than a given threshold; and stop the movement of the module, when the absolute value of the force detected by the sensor reaches the threshold.
    Type: Grant
    Filed: March 19, 2020
    Date of Patent: March 26, 2024
    Assignee: KROSAKIHARIMA CORPORATION
    Inventors: Mamoru Yoshimura, Junichi Funato, Yusuke Yamaguchi, Toshihiro Imahase
  • Patent number: 11940215
    Abstract: Disclosed is a blast furnace apparatus includes: a rotating chute; a profile measurement device configured to measure surface profiles of a burden charged into the furnace; and a tilt angle controller configured to control a tilt angle of the chute, in which the device includes a radio wave distance meter installed on the furnace top and configured to measure the distance to the surface of the burden, derives the profiles on a basis of distance data for the entire furnace obtained by scanning a detection wave of the distance meter in the furnace in a circumferential direction, and includes at least one of arithmetic units configured to command during rotation, on a basis of the surface profiles obtained, the controller to change the tilt angle of the chute, or a controller to change a rotational speed of the chute or a feed speed of the burden fed to the chute.
    Type: Grant
    Filed: March 25, 2019
    Date of Patent: March 26, 2024
    Assignee: JFE STEEL CORPORATION
    Inventors: Yusuke Kashihara, Yuki Okamoto, Natsuo Ishiwata
  • Patent number: 11939994
    Abstract: A molten metal rotor receives and retains an end of a molten metal rotor shaft. The rotor shaft has one or more projections at the end received in the rotor. The rotor has an inner cavity, a top surface with an opening leading to the inner cavity, and at least one abutment. The opening includes one or more portions for allowing each projection to pass through the opening and into the inner cavity. The rotor and/or shaft are then rotated so at least one of the outwardly-extending projections is under the top surface of the rotor and is against an abutment. A molten metal pump, rotary degasser scrap melter or other device used in molten metal may utilize a rotor/shaft combination as disclosed herein.
    Type: Grant
    Filed: March 24, 2022
    Date of Patent: March 26, 2024
    Inventor: Paul V. Cooper
  • Patent number: 11931799
    Abstract: A three-dimensional (3D) metal object manufacturing apparatus is equipped with a movable directed energy source to melt hardened metal drops and form an oxidation layer. A metal support structure can be formed over the oxidation layer, an object feature can be formed over the oxidation layer, or both a metal support structure and an object feature can be formed over oxidation layers located at opposite sides of a metal support structure. The oxidation layers weakly attach the metal support structure to the object feature supported by the metal support structure so the support structure can be easily removed after manufacture of the object is complete.
    Type: Grant
    Filed: August 26, 2021
    Date of Patent: March 19, 2024
    Assignee: Additive Technologies LLC
    Inventors: Paul J. McConville, Douglas K. Herrmann, Seemit Praharaj, Jason M. LeFevre, Chu-Heng Liu
  • Patent number: 11931802
    Abstract: A launder for use in moving molten metal includes at least one relatively narrow channel through which molten metal flows. Using a narrow, rather than broad, channel permits better control of the flow and helps prevent overflowing the launder or a structure adjacent the launder. A molten metal pumping or transfer system may utilize a launder as disclosed herein.
    Type: Grant
    Filed: May 18, 2020
    Date of Patent: March 19, 2024
    Assignee: Molten Metal Equipment Innovations, LLC
    Inventor: Paul V. Cooper