Patents Examined by Stanislav Antolin
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Patent number: 11414759Abstract: Embodiments of mechanisms for processing a semiconductor wafer are provided. A method for processing a wafer includes providing a wafer process apparatus. The wafer process apparatus includes a chamber and a stage positioned in the chamber for supporting the semiconductor wafer. The method also includes supplying a process gas to the semiconductor wafer via a discharging assembly that is adjacent to the stage. The discharging assembly includes a discharging passage configured without a vertical flow path section.Type: GrantFiled: November 29, 2013Date of Patent: August 16, 2022Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING CO., LTDInventor: Su-Horng Lin
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Patent number: 11417503Abstract: This invention relates to a metal component, a manufacturing method thereof, and a process chamber having the metal component, and particularly to a metal component useful in a display or semiconductor manufacturing process, a manufacturing method thereof, and a process chamber having the metal component, wherein among addition elements of an aluminum alloy that constitutes the metal substrate of the metal component, the addition element existing on the surface thereof is removed, and a barrier layer having no pores is formed, thereby solving problems attributable to a conventional anodized film having a porous layer and attributable to the addition element in the form of particles on the surface of the metal substrate.Type: GrantFiled: June 27, 2017Date of Patent: August 16, 2022Assignee: ABM CO., LTD.Inventors: Bum Mo Ahn, Seung Ho Park
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Patent number: 11410836Abstract: There is provided a method of analyzing data obtained from an etching apparatus for micromachining a wafer using plasma. This method includes the following steps: acquiring the plasma light-emission data indicating light-emission intensities at a plurality of different wavelengths and times, the plasma light-emission data being measured under a plurality of different etching processing conditions, and being obtained at the time of the etching processing, evaluating the relationship between changes in the etching processing conditions and changes in the light-emission intensities at the plurality of different wavelengths and times with respect to the wavelengths and times of the plasma light-emission data, and identifying the wavelength and the time of the plasma light-emission data based on the evaluation result, the wavelength and the time being to be used for the adjustment of the etching processing condition.Type: GrantFiled: February 21, 2019Date of Patent: August 9, 2022Assignee: HITACHI HIGH-TECH CORPORATIONInventors: Ryoji Asakura, Kenji Tamaki, Akira Kagoshima, Daisuke Shiraishi
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Patent number: 11404248Abstract: Embodiments include a modular microwave source. In an embodiment, the modular microwave source comprises a voltage control circuit, a voltage controlled oscillator, where an output voltage from the voltage control circuit drives oscillation in the voltage controlled oscillator. The modular microwave source may also include a solid state microwave amplification module coupled to the voltage controlled oscillator. In an embodiment, the solid state microwave amplification module amplifies an output from the voltage controlled oscillator. The modular microwave source may also include an applicator coupled to the solid state microwave amplification module, where the applicator is a dielectric resonator.Type: GrantFiled: August 14, 2020Date of Patent: August 2, 2022Assignee: Applied Materials, Inc.Inventors: Philip Allan Kraus, Thai Cheng Chua
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Atomic layer deposition chamber with funnel-shaped gas dispersion channel and gas distribution plate
Patent number: 11384432Abstract: Methods and apparatus for processing a substrate are provided herein. In some embodiments, a substrate processing chamber includes: a chamber body; a chamber lid assembly having a housing enclosing a central channel that extends along a central axis and has an upper portion and a lower portion; a lid plate coupled to the housing and having a contoured bottom surface that extends downwardly and outwardly from a central opening coupled to the lower portion of the central channel to a peripheral portion of the lid plate; and a gas distribution plate disposed below the lid plate and having a plurality of apertures disposed through the gas distribution plate.Type: GrantFiled: June 9, 2015Date of Patent: July 12, 2022Assignee: APPLIED MATERIALS, INC.Inventors: Muhammad M. Rasheed, Srinivas Gandikota, Mario Dan Sanchez, Guoqiang Jian, Yixiong Yang, Deepak Jadhav, Ashutosh Agarwal -
Patent number: 11377737Abstract: A semiconductor device comprising a manifold for uniform vapor deposition is disclosed. The semiconductor device can include a manifold comprising a bore and having an inner wall. The inner wall can at least partially define the bore. A first axial portion of the bore can extend along a longitudinal axis of the manifold. A supply channel can provide fluid communication between a gas source and the bore. The supply channel can comprise a slit defining an at least partially annular gap through the inner wall of the manifold to deliver a gas from the gas source to the bore. The at least partially annular gap can be revolved about the longitudinal axis.Type: GrantFiled: April 21, 2020Date of Patent: July 5, 2022Assignee: ASM IP HOLDING B.V.Inventor: David Marquardt
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Patent number: 11373883Abstract: A substrate processing apparatus includes a substrate processing unit, a partition wall, a first gas supply, and a second gas supply. The substrate processing unit performs a liquid processing on a substrate. The partition wall separates a first space defined from a carry-in/out port through which the substrate is loaded to the substrate processing unit, and a second space other than the first space. The first gas supply is connected to the partition wall, and supplies an atmosphere adjusting gas to the first space. The second gas supply is connected to a place different from the first gas supply in the partition wall, and supplies an atmosphere adjusting gas to the first space.Type: GrantFiled: June 26, 2019Date of Patent: June 28, 2022Assignee: TOKYO ELECTRON LIMITEDInventors: Shota Umezaki, Yoshinori Ikeda
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Patent number: 11332823Abstract: A method of densifying an annular porous structure comprises stacking a plurality of annular porous structures to form a porous structure stack in a graphite susceptor, wherein the graphite susceptor is disposed within a vessel. The method includes disposing a graphite panel within the graphite susceptor and located radially inward from the porous structure stack. The method includes flowing a reactant gas into the vessel.Type: GrantFiled: July 25, 2019Date of Patent: May 17, 2022Assignee: Goodrich CorproationInventor: James W. Rudolph
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Patent number: 11326254Abstract: An apparatus and method for protecting a gas container interior, where an inlet and exhaust manifold include a port assembly attachable to a port of the gas container is provided, the gas container interior is exposed to sequential self-saturating surface reactions by sequential inlet of reactive gases via the port assembly and the port into the gas container interior, and reaction residue is pumped via the port and the port assembly out from the gas container.Type: GrantFiled: March 3, 2014Date of Patent: May 10, 2022Assignee: Picosun OyInventors: Väino Sammelselg, Juhana Kostamo, Willi Bayerl, Jaan Aarik, Lauri Aarik, Sven Lindfors, Peter Adam, Juho Poutiainen
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Patent number: 11326255Abstract: A system and method for improved atomic layer deposition. The system includes a top showerhead plate, a substrate and a bottom showerhead plate. The substrate includes a porous microchannel plate and a substrate holder is positioned in the system to insure flow-through of the gas precursor.Type: GrantFiled: February 7, 2014Date of Patent: May 10, 2022Assignee: UChicago Argonne, LLCInventors: Anil U. Mane, Joseph Libera, Jeffrey W. Elam
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Patent number: 11274372Abstract: A film deposition apparatus includes a process chamber, a rotary table, a first reaction gas supply part disposed in a first process region and configured to supply a first reaction gas, a second reaction gas supply part disposed in a second process region apart from the first reaction gas supply part in a circumferential direction of the rotary table and configured to supply a second reaction gas, and separation gas supply parts disposed in a separation region between the first reaction gas supply part and the second reaction gas supply part and configured to supply a separation gas for separating the first reaction gas and the second reaction gas. The separation gas supply parts are configured to supply, in addition to the separation gas, an additive gas for controlling adsorption of the first reaction gas or for etching a part of material components included in the first reaction gas.Type: GrantFiled: May 10, 2017Date of Patent: March 15, 2022Assignee: Tokyo Electron LimitedInventor: Shigehiro Miura
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Patent number: 11267012Abstract: Embodiments of the disclosed subject matter provide a device including a nozzle, a source of material to be deposited on a substrate in fluid communication with the nozzle, a delivery gas source in fluid communication with the source of material to be deposited with the nozzle, an exhaust channel disposed adjacent to the nozzle, and a confinement gas source in fluid communication with the nozzle and the exhaust channel, and disposed adjacent to the exhaust channel.Type: GrantFiled: March 10, 2015Date of Patent: March 8, 2022Assignee: Universal Display CorporationInventors: Gregory McGraw, William E. Quinn, Matthew King, Elliot H. Hartford, Jr., Siddharth Harikrishna Mohan
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Patent number: 11251019Abstract: The plasma device includes a vessel with the first and second molds facing to each other. A work is sealed in the closed first and second molds. The work includes an object to be processed with a part to be processed and a part not to be processed on an outer periphery of the part to be processed, and a masking member covering the part not to be processed. The first mold includes a facing plane portion disposed facing an outer periphery surface of the work, a first recessed portion disposed facing the part to be processed and generating plasma, and a second recessed portion disposed facing the part not to be processed between the facing plane portion and the first recessed portion and generating plasma. A depth of the second recessed portion is different from a depth of the first recessed portion.Type: GrantFiled: December 7, 2017Date of Patent: February 15, 2022Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHAInventors: Tetsuharu Baba, Noriyuki Kato
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Patent number: 11222772Abstract: A substrate processing apparatus includes a partition comprising at least one through-hole, a conduit arranged in the partition through the through-hole, a gas supply unit connected to the conduit, and a low dielectric material provided between a side wall of the through-hole and the conduit.Type: GrantFiled: December 7, 2017Date of Patent: January 11, 2022Assignee: ASM IP Holding B.V.Inventors: Young Hoon Kim, Yong Gyu Han, Dae Youn Kim, Hyun Soo Jang, Jeong Ho Lee
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Patent number: 11220737Abstract: Embodiments of the disclosed subject matter provide methods and systems including a nozzle, a source of material to be deposited on a substrate in fluid communication with the nozzle, a delivery gas source in fluid communication with the source of material to be deposited with the nozzle, an exhaust channel disposed adjacent to the nozzle, a confinement gas source in fluid communication with the nozzle and the exhaust channel, and disposed adjacent to the exhaust channel, and an actuator to adjust a fly height separation between a deposition nozzle aperture of the nozzle and a deposition target. The adjustment of the fly height separation may stop and/or start the deposition of the material from the nozzle.Type: GrantFiled: June 4, 2015Date of Patent: January 11, 2022Assignee: Universal Display CorporationInventors: Gregory McGraw, William E. Quinn, Matthew King, Elliot H. Hartford, Jr., Siddharth Harikrishna Mohan, Benjamin Swedlove, Gregg Kottas
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Patent number: 11177131Abstract: Porogen accumulation in a UV-cure chamber is reduced by removing outgassed porogen through a heated outlet while purge gas is flowed across a window through which a wafer is exposed to UV light. A purge ring having specific major and minor exhaust to inlet area ratios may be partially made of flame polished quartz to improve flow dynamics. The reduction in porogen accumulation allows more wafers to be processed between chamber cleans, thus improving throughput and cost.Type: GrantFiled: July 6, 2018Date of Patent: November 16, 2021Assignee: Novellus Systems, Inc.Inventors: Lisa Marie Gytri, Jeff Gordon, James Forest Lee, Carmen Balderrama, Joseph Brett Harris, Eugene Smargiassi, Stephen Yu-Hong Lau, George D. Kamian, Ming Xi
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Patent number: 11136665Abstract: Embodiments of the invention contemplate a shadow ring that provides increased or decreased and more uniform deposition on the edge of a wafer. By removing material from the top and/or bottom surfaces of the shadow ring, increased edge deposition and bevel coverage can be realized. In one embodiment, the material on the bottom surface is reduced by providing a recessed slot on the bottom surface. By increasing the amount of material of the shadow ring, the edge deposition and bevel coverage is reduced. Another approach to adjusting the deposition at the edge of the wafer includes increasing or decreasing the inner diameter of the shadow ring. The material forming the shadow ring may also be varied to change the amount of deposition at the edge of the wafer.Type: GrantFiled: January 28, 2019Date of Patent: October 5, 2021Assignee: Applied Materials, Inc.Inventors: Dale Du Bois, Mohamad A. Ayoub, Robert Kim, Amit Kumar Bansal, Mark Fodor, Binh Nguyen, Siu F. Cheng, Hang Yu, Chiu Chan, Ganesh Balasubramanian, Deenesh Padhi, Juan Carlos Rocha
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Patent number: 11111581Abstract: A method for operating a substrate processing system includes delivering precursor gas to a chamber using a showerhead that includes a head portion and a stem portion. The head portion includes an upper surface, a sidewall, a lower planar surface, and a cylindrical cavity and extends radially outwardly from one end of the stem portion towards sidewalls of the chamber. The showerhead is connected, using a collar, to an upper surface of the chamber. The collar is arranged around the stem portion. Process gas is flowed into the cylindrical cavity via the stem portion and through a plurality of holes in the lower planar surface to distribute the process gas into the chamber. A purge gas is supplied through slots of the collar into a cavity defined between the head portion and an upper surface of the chamber.Type: GrantFiled: May 13, 2019Date of Patent: September 7, 2021Assignee: Lam Research CorporationInventors: Chunguang Xia, Ramesh Chandrasekharan, Douglas Keil, Edward J. Augustyniak, Karl Frederick Leeser
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Patent number: 11047045Abstract: Provided are a precursor supply unit, a substrate processing system, and a method of fabricating a semiconductor device using the same. The precursor supply unit may include an outer container, an inner container provided in the outer container and used to store a precursor source, a gas injection line having an injection port, which is provided below the inner container and in the outer container and is used to provide a carrier gas into the outer container, and a gas exhaust line having an exhaust port, which is provided below the inner container and in the outer container and is used to exhaust the carrier gas in the outer container and a precursor produced from the precursor source.Type: GrantFiled: July 9, 2018Date of Patent: June 29, 2021Assignee: SAMSUNG ELECTRONICS CO., LTD.Inventors: Soyoung Lee, Hyunjae Lee, Ik Soo Kim, Jang-Hee Lee
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Patent number: 11049698Abstract: Described processing chambers may include a chamber housing at least partially defining an interior region of the semiconductor processing chamber. The cambers may include a pedestal. The chambers may include a first showerhead positioned between the lid and the processing region, and may include a faceplate positioned between the first showerhead and the processing region. The chambers may also include a second showerhead positioned within the chamber between the faceplate and the processing region of the semiconductor processing chamber. The second showerhead may include at least two plates coupled together to define a volume between the at least two plates. The at least two plates may at least partially define channels through the second showerhead, and each channel may be characterized by a first diameter at a first end of the channel and may be characterized by a plurality of ports at a second end of the channel.Type: GrantFiled: April 28, 2017Date of Patent: June 29, 2021Assignee: Applied Materials, Inc.Inventor: Dmitry Lubomirsky