Abstract: The present invention relates to fiber cement products comprising an inner core material, which inner core material is covered by at least one outer surface layer, characterized in that:—said inner core material has a density of between about 0.4 and about 0.9 g/cm3 inclusive, and at least comprises cement and between 1 wt % and 70 wt % (with respect to the total dry weight of said inner core material) of a lightweight filler, and—said at least one outer surface layer has a density of between about 0.9 and about 1.4 g/cm3 inclusive, and at least comprises fibers and cement.

Abstract: Devices and methods for making a polymer with a porous layer from a solid piece of polymer are disclosed. In various embodiments, the method includes heating a surface of a solid piece of polymer to a processing temperature and holding the processing temperature while displacing a porogen layer through the surface of the polymer to create a matrix layer of the solid polymer body comprising the polymer and the porogen layer. In at least one embodiment, the method also includes removing at least a portion of the layer of porogen from the matrix layer to create a porous layer of the solid piece of polymer.

Abstract: A process of manufacturing a golf club head. The process comprises the step of spreading a thin layer of metal powder over a build plane defined over a build platform. The process also comprises the step of selectively depositing droplets of a binding agent over the thin layer of metal powder in order to bond the metal powder. The process further comprises the step of sintering a green part body to form the golf club head. The golf club head comprises a lattice structure positioned within an internal cavity of the golf club head. The build plane is offset from a ground plane by between about 5 degrees and about 160 degrees. The ground plane defined as a horizontal plane parallel to the ground when the golf club head is at address. The build plane is not a face angle of the golf club head.

Abstract: This application relates to a protective cloth with moisture permeability and a manufacturing method thereof. The method includes: providing a first fiber thread and a second fiber thread; respectively forming a moisture-permeable membrane on a surface of an arrangement layer formed by the first fiber thread and a surface of an arrangement layer formed by the second fiber thread; and combining the first fiber thread and the second fiber thread in pairs by intersecting and laminating to form laminated bonding, where the first fiber thread and the second fiber thread with the moisture-permeable membrane are used as two opposite surface layers of the laminated bonding to allow the laminated bonding to form a corresponding moisture-permeable membrane layer. This application provides a high-level protective cloth with excellent moisture permeability and protective performance, and optimizes the moisture permeability of the protective cloth.

Abstract: The invention relates to a method by which a starting material for injection molding having a viscosity of between 0.50 and 0.7 dL/g is produced from a recycled post-consumer PET having a viscosity of between 0.72 and 0.86 dL/g according to ASTM D4603 and a copolymer fraction of at most approximately 3%, adding a low-viscosity PET material. In the method, the comminuted and dried PET material is melted and decontaminated to such a degree that it is suitable for applications in the food sector and the consumer goods sector.

Abstract: The disclosure relates to method and system for managing production of molded polymer or polyurethane products. In the various embodiments, a plurality of autonomous mobile platforms (AMPs) are interchangeably engageable with mold-carrying trolleys to provide self-propelled trolleys. Each self-propelled trolley is advanced through production station(s) and curing station to complete a production cycle. Between production cycles, the trolley may be diverted away for non-production task, e.g. mold replacement, without delaying subsequent or other trolleys. During curing, an AMP may be disengaged from a trolley and redeployed to other trolleys.

Abstract: An aspect of the present invention relates to a mold insert for use in a mold for the manufacture of a cushioning element for sports apparel. Further aspects of the present invention relate to a mold using such a mold insert, a method for the manufacture of a cushioning element for sports apparel using such a mold, and a cushioning element manufactured by such a method.

Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.

Abstract: Propylene-based polymer resins and related compositions and processes are disclosed. The propylene polymer resins have high isotacticity and moderately high xylene soluble content. The polymer resins provide extruded sheets suitable for thermo forming that exhibit both sag resistance and ease of draw.

Abstract: A seat system for a vehicle including a seat back assembly, a seat base assembly, and a headrest assembly. Each of the assemblies may include at least one formed part for providing comfort to an occupant of the seat system. A coated forming tool for producing the formed part of the seat system may be a mold assembly or a printing machine configured to form at least a portion of the formed part of the seat system. The coating of the coated forming tool comprises at least one of a nonstick or ecological material, and more preferably a polytetrafluroethylene (PTFE) material.

Abstract: A mold for manufacturing a crash pad including a lower mold, the lower mold configured to receive a scrim and having grooves formed thereon to correspond to a shape of an inner surface of the crash pad and a shape of an airbag chute, an upper mold configured to be received by the lower mold and formed to correspond to a shape of an outer surface of the crash pad, and scrim fixing cores configured to be received by the lower mold, the lower mold including a scrim seating portion on which the scrim is seated, the scrim fixing cores being configured to be disposed on both side surfaces of the scrim seating portion when received by the lower mold, and the scrim fixing cores being configured to fix the scrim while at least partially adjoining the scrim seating portion in being received by the lower mold.

Abstract: In some embodiments, the techniques described herein relate to photoreactive 3D printing systems and methods. The 3D printing system can include: a moveable print platform; a resin tub with a membrane; resin contained within the resin tub; an illumination system; a force sensor, and a print recipe including information for layers in a 3D printed part to be built on the print platform. The photoreactive 3D printing system can be configured to: project an image through the membrane into the volume of resin using the illumination system; move the print platform in a z-direction; measure a force on the print platform using the force sensor, and update a print platform movement in the print recipe during a printing run based on the force on the print platform.

Abstract: The invention relates to a filler-containing multi-layer structure on the basis of a polycarbonate composition, having a metal layer as a reflective layer and having a balanced property profile of CLTE, CLTE ratio, heat conductivity and lustre. This multi-layer structure can be used, inter alia, for reflectors or as a mirror element in head-up displays. Expanded graphite and burned silicon dioxide are contained as fillers. In the composition provided according to the invention, there is no need for an additional heat sink when implementing the component.

Abstract: A process for injection molded microcellular foaming various flexible foam compositions from biodegradable and industrially compostable bio-derived thermoplastic resins for use in, for example, footwear components, seating components, protective gear components, and watersport accessories wherein a process of manufacturing includes the steps of: producing a suitable thermoplastic biopolymer or biopolymer blend; injection molding the thermoplastic biopolymer or biopolymer blend into a suitable mold shape with inert nitrogen gas; controlling the polymer melt, pressure, temperature, and time such that a desirable flexible foam is formed; and utilizing gas counterpressure in the injection molding process to ensure the optimal foam structure with the least amount of cosmetic defects and little to no plastic skin on the outside of the foamed structure.

Abstract: A method sets machine parameters of a foam production machine. The foam production machine includes an intermediate conveyance unit configured to receive a reactive mixture, a plurality of fall plates having vertically adjustable ends and configured to receive the reactive mixture from the intermediate conveyance unit, and a conveyor configured to receive the reactive mixture from the fall plates. The method includes executing software by a computer system, where executing the software includes importing characteristics of the foam production machine and a rise profile for the reactive mixture, and iteratively determining process and machine parameters, including reactive mixture flow rate, conveyor speed, a dimension of the intermediate conveyance unit, and vertical positions for the ends of each fall plate resulting in a predefined predicted profile of the reactive mixture on the plurality of fall plates.

Abstract: A process of manufacturing a golf club head that includes the steps of generating, via an additive manufacturing process, a printed part that includes the steps of printing a material, layer by layer, along a build plane and creating at least one blow through aperture that allows fluid to flow through an internal cavity of the printed part. The build plane is offset from a ground plane by between about 5 degrees and about 160 degrees. The ground plane is defined as a horizontal plane parallel to the ground when the golf club head is at address. The process also includes the steps of excavating the printed part by forcing excess material out from within the internal cavity using the at least one blow through aperture and removing excess material formed at one or more material deposits disposed along the printed part golf club head.

Abstract: A process of manufacturing a golf club component includes spreading a thin layer of metal powder over a build plane defined over a build platform and bonding, using a laser, portions of the thin layer of metal powder. The spreading and bonding are repeated until the golf club component is formed. The golf club component comprises a lattice structure positioned within an internal cavity of the golf club component and the lattice structure is interrupted by a solid portion that extends along a bottom side of the golf club component from a toe region of the golf club component to a location between the toe region and a heel region of the golf club component.

Abstract: An article of footwear has an upper that is directly attached with the sole in an article of footwear mold. The sole has a film extending up sidewalls of the sole to a film edge that is prior to the sidewall and the upper joining. Method of manufacture of the article of footwear includes steps of positioning a film over a mold cavity and then securing the film to the mold. The film is heated and then drawn into the mold cavity under a vacuum. The film forms a liner of the mold cavity. A foam composition is injected into the lined mold cavity. As the foam composition expands, the foam composition interacts with and mechanically engages with the upper that is positioned at the mold cavity to allow for the mechanical engagement that results in the direct attachment of the sole to the upper.

Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.

Abstract: The invention relates to a tool apparatus for producing a composite material component part, comprising a forming tool having a contact region for a workpiece, wherein the forming tool is made, in at least a portion thereof, of an electrically conductive material; and an induction heating apparatus having an inductive heating mat, wherein the heating mat is positioned in spaced relation to the forming tool, and wherein a positioning of the workpiece is provided between the heating mat and the forming tool, in contact with the forming tool, and wherein heating of the forming tool is provided, in at least a portion thereof, by the induction heating apparatus. The invention further relates to a method for producing a component part from a composite material by way of a forming tool.