Abstract: A method of making an object through investment casting includes additively manufacturing a mold for the object with a printing head on a carriage supported by a frame with the mold being additively manufactured from multiple layers on a build platform supported by the frame. An interior surface of the mold is machined with a machining device on the carriage after a predetermined number of layers have been added to the mold through additive manufacturing. The object is investment cast by directing a casting material into the mold while the mold is supported by the build platform.

Abstract: The present disclosure relates to an apparatus to cast tubes of sluggish material and a process thereof. The apparatus comprises at least one cylindrical casting mold, heating means, at least one set of rollers, a driving member, at least one tank, a spray nozzle, at least one tundish, a reinforced snout, cooling means and a drive control unit. The mold is configured to receive the molten sluggish material therein. The rollers are configured to abut an operative outer surface of the casting mold. The driving member is configured to spin the casting mold in an operative configuration of the apparatus to cast the tube of a predetermined inner diameter (ID), outer diameter (OD) and a predetermined length. Since, the addition of fluidity enhancer increases the fluidity of the molten sluggish material inside the mold, advantageously the smaller diameter of the tubes are easily produced by this process.

Abstract: A method for firing a ceramic core includes: placing the core in a setter, the setter having a plurality of protruding setter posts between second legs of the core and with distal ends supporting first legs of the core; and firing the core in the setter to harden the core. During the firing, the setter posts maintain a predetermined minimum separation between the first legs and the second legs.

Abstract: In the battery pack, a circuit board is attached to a battery holder accommodating therein batteries. A first locking portion is provided at each of slidable side edges on both sides of the circuit board parallel to each other. An insertion guide for the circuit board is provided in the battery holder. A pair of elastic extensions slenderly extended include second locking portions to be locked to first locking portions are arranged on both sides of the circuit board to be inserted into an insertion guide. The circuit board is inserted into the insertion guide of the battery holder. The second locking portions are locked by the first locking portions. The circuit board is held at a predetermined position on battery holder.

Abstract: Continuous casting apparatus, comprising a mold and a crystallizer for the continuous casting of a metal product. The mold is provided with primary cooling means using a cooling fluid and associated with the walls of the crystallizer. A plurality of cooling members is installed downstream of the mold to perform a secondary cooling of the product, said cooling members comprising a plurality of delivery nozzles configured to deliver a liquid for cooling the product.

Abstract: A measuring device according to one aspect is used to measure a loss on ignition of foundry sand. This measuring device includes a container configured to accommodate foundry sand, the container having a discharge port for discharging the foundry sand to a discharge position, a heating device configured to heat the foundry sand in the container, a conveying device configured to convey the foundry sand discharged from the discharge port from the discharge position to a measurement position, a balance configured to measure the weight of the foundry sand disposed at the measurement position, and a furnace configured to heat the foundry sand.

Abstract: A scum adsorbing member provided in a twin roll continuous casting device to produce a slab by supplying a molten metal to a molten metal storage section formed by a pair of rotatable cooling rolls and a pair of side weirs, and forming and growing a solidified shell on each circumferential surface of the pair of cooling rolls, so that a part of the scum adsorbing member is immersed in the molten metal storage section includes a refractory containing a refractory metal oxide, wherein the scum adsorbing member has 15% by volume or more and 70% by volume or less of pores.

Abstract: An assembly for producing a molding, made of removable material, of a turbomachine blade, includes an injection mold for the removable material in which a first core element and a second core element are mounted in a predetermined molding position, wherein the first and second core elements extend in a first direction. The mold includes a first face for molding a pressure-side face of the blade and a second face for molding a suction-side face of the blade and arranged facing the first face in a second direction perpendicular to the first direction. Retaining members hold the cores in position in the injection mold.

Abstract: A casting core assembly has: a first ceramic piece including a projecting post; a second ceramic piece including a socket; and a ceramic filler material between the post and the socket. In transverse section at at least one location one of the post and socket has a configuration of: three circumferentially offset radial peaks of a peak radius (RPMAX, RSMAX); and three radial troughs of a trough radius (RPMIN, RSMIN) not more than 98.0% of the peak radius.

Abstract: A hybrid core driving device of an embodiment includes: a cylinder tube; a first cover member at one end of the cylinder tube; a second cover member at the other end thereof; a rod in the cylinder tube, having a connecting portion at one end to be connectable to a core and an annular flange on the side of the second cover member, and penetrating the first cover member; a nut fixed to the rod; a screw shaft penetrating the second cover member and the nut and provided to be insertable into the rod; a motor rotating the screw shaft; a piston in the cylinder tube, allowing the rod to penetrate therethrough, and slidable with respect to the cylinder tube and the rod; and a connection portion connectable to a pipe supplying a hydraulic liquid to a region surrounded by the cylinder tube, the first cover member, and the piston.

Abstract: A casting mold shaping apparatus is provided that includes: a pressing member for pressing charged casting sands in a molding space formed by a molding flask and a carrier plate placed on a squeezing table; a driving mechanism for performing driving so as to bring the pressing member and the squeezing table close to each other or separate that pressing member and the squeezing table from each other, the driving mechanism including an output unit that relatively moves along a direction of pressing the pressing member; an electric motor for driving the driving mechanism; and a pressure adjustment device for adjusting a force of the driving mechanism outputted to the output unit so as to decrease and causing the pressing member to generate a predetermined pressing force necessary for pressing the casting sands, are included.

Abstract: According to a first embodiment, a molten metal transferring system is provided. The system includes a device capable of lifting molten metal from a bath to a launder at varying quantity per unit of time. The system includes a sensor, such as a laser, arranged to monitor molten metal flow in the launder. The launder further includes a removeable insert facilitating, reversible modification of a cross-sectional area of the launder.

Abstract: Proposed are a method of manufacturing a metal product that uses an anodic aluminum oxide film and a patternable material together, in which a space where the metal product is manufactured is formed by the patternable material and the anodic aluminum oxide film provides structural support to the patternable material; and a mold using an anodic aluminum oxide film used therefor.

Abstract: A parent bore cylinder block of an internal combustion, opposed-piston engine includes cooling passages that are formed using a 3-D printed casting core. The casting core can include portions that are ceramic. The parent bore cylinder block can include multiple cylinders, each cylinder with cooling passages and turbulence inducing features in those cooling passages, particularly surrounding the central portions of the cylinders.

Abstract: A cooling insert for a die, such as a distributor for a high pressure die casting assembly, and a method of manufacturing the cooling insert, is provided. The cooling insert can be formed of H13 tool steel and is manufactured using an investment casting process, for example, a process which uses a printed investment casting shell. The cooling insert includes complex cooling channels to improve cooling and reduce the duration of the casting process.

Abstract: A new method of manufacturing a dual investment reticulated solid mold for producing reticulated metal foam, that includes 3D printing of a wax or resin reticulated precursor prior to pre-investment with a pre-investment plaster or pre-investment ceramic plaster, and removal of the precursor before addition of liquid metal to generate reticulated metal foam.

Abstract: An electric squeeze device is provided and includes: an electric squeeze device includes: a squeezing frame that applies a pressurizing force to the casting sands, a swing arm that is positioned on an upper side of the squeezing frame and reciprocates at a predetermined angle with respect to a rotation center; a link having one end side connected to a position of a radius of rotation A from the rotation center O of the swing arm and another end side connected to the squeezing frame; a driven gear formed along a virtual arc of a radius of rotation B from the rotation center of the swing arm; a drive gear that meshes with the driven gear; and an electric motor that rotationally drives the drive gear.

Abstract: The present invention relates to methods for forming bonded particulate refractory materials for use in metal-working, comprising the steps of providing a fine particulate metal oxide, providing an aqueous alkaline composition, providing a particulate refractory mould material, mixing the said fine particulate metal oxide, the said aqueous alkaline composition and the said particulate refractory mould material, and shooting the obtained mixture in a core shooter. Substantially all the water included in the obtained mixture is derived from the aqueous alkaline solution and optionally the surfactant. Also part of the present invention are materials and articles obtained according to the method, as well as particulate compositions for use in the method.

Abstract: Lost wax casting bonding methods and systems. A method for bonding a wax component in a feeder system for a lost wax casting process comprises embedding conductive nano-particles in wax to form a sacrificial susceptor. The method includes coupling the wax component to another component such that the sacrificial susceptor is at an interface of the wax component and the other component. The method comprises inductively heating the sacrificial susceptor to cause the wax of the sacrificial susceptor and at least a portion of wax of the wax component to melt to thereby form a bond between the wax component and the other component.

Abstract: A molding system for a low-pressure light alloy casting plant, extending in height along a main axis, has a mold having a lower half-mold and an upper half-mold. The molding system has a first lower fixed plate on which the lower half-mold is housed, a movable plate on which the upper half-mold is housed, a second upper fixed plate positioned at the top of the movable plate, a movement group for moving the movable plate along the main axis, having an electric drive motor and transmission members operatively connected to the electric drive motor and to the movable plate, a casting ejection group having an electric ejector motor and ejection members movable by the electric ejector motor in an ejection position in which the casting is detached from the upper half-mold, and a command unit controlling operation of the electric drive motor and of the electric ejector motor.