Abstract: A twin roll casting system includes a pair of counter-rotating casting rolls having an adjustable nip therebetween, a casting roll controller configured to adjust the nip between the casting rolls in response to control signals; a cast strip sensor measuring a parameter of the cast strip and generating strip measurement signals; and an iterative learning control (ILC) controller receiving the strip measurement signals and providing control signals to the casting roll controller. The ILC controller includes a fault detection algorithm receiving the control signals and the strip measurement signals and generating a fault detection signal indicating when a fault condition is detected and an iterative learning control algorithm to generate the control signals. The fault detection algorithm indicates a fault condition when it detects the control signal exceeding an upper control saturation threshold or the ILC controller operating a state that is not guaranteed as stable.

Abstract: The invention relates to a device and a method for producing components comprising a mould building device (1) for producing lost casting moulds, and a casting device (2) connected to the mould building device for casting components in the lost casting moulds, characterised in that the mould building device is suitable for the continuous layering of moulding plates (3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23), wherein a respective at least three of said moulding plates form a casting mould.

Abstract: A casting shell has: a part cavity shaped for casting the part; a starter/selector cavity below and connected to the part cavity; a connector cavity between the starter/selector cavity and the part cavity; and a support cavity. The support cavity has: a post section; a first linking section linking the post section to the starter section of the starter/selector cavity; and a second linking section linking the post section to the connector cavity, the second linking section having a portion descending from the post section toward the connector cavity.

Abstract: A diecasting mold, comprising a first mold plate which is hot in operation and comprising at least one diecasting nozzle with an outlet point for a melt, and a second mold plate which forms a cold side. A mold cavity is formed between the first and second mold plates in a closed state of the diecasting mold, in which mold cavity a molded part can be produced from solidified melt introduced into the mold cavity via at least one melt channel, at least one diecasting nozzle and the at least one gate. The diecasting mold further comprises a demolding system, the demolding system comprising an ejector assembly, a drive device, and a force transmission device. A hot chamber system for diecasting metal melt according to the hot chamber method is also taught, a method for diecasting metal, and a use of a diecasting mold.

Abstract: A method for casting an object includes additively producing, by a casting system, multiple production layers, one currently-produced production layer after the other. For each currently-produced production layer, the method includes forming, by a mold system of the casting system, one or more mold-layers, providing, by a replaceable material provision system of the casting system, one or more replaceable material layers; and forming, by a molten metal processing of the casting system, one or more current object regions of the currently-produced production layer by providing molten metal that replaces the one or more replaceable material layers.

Abstract: A casting ring having a first section made of a heat-conductive material and a second section made of a MAX phase alloy material, and a method for obtaining a product made of titanium alloy or a titanium-aluminum intermetallic compound by plasma torch melting, the alloy having an oriented structure, the method including heating the molten alloy surface in the casting ring with a plasma torch; cooling a cold zone of the casting ring over a length L1, the cooling forming a semi-solid crown of alloy; heating a hot zone of the casting ring over a length L2, thereby forming a solidification front, the flatness of which relative to a plane perpendicular to a drawing direction is less than 10°; and drawing the solidified alloy at a speed of more than 10?4 m/s in the drawing direction.

Abstract: A casting assembly includes at least a first body and a second body. The first body can be a core and the second body can be a shell. The first body has a first interior surface and a first exterior surface. The second body has a second interior surface spaced from a second exterior surface. A portion of the second interior surface is spaced from and facing the first exterior surface. The first body having a casting hollow, where the casting hollow is at least partially defined by the first interior surface.

Abstract: A method of casting a steel semi-product wherein a liquid steel is poured from a ladle to a tundish through a shroud including the steps of determining the light intensity emitted from the surface of the liquid steel in the tundish, detecting, based on said determined intensity, the presence of an open-eye at the surface of the liquid steel and emitting an alert towards an operator when an open-eye is detected.

Abstract: Lost wax casting bonding methods and systems. A method for bonding a wax component in a feeder system for a lost wax casting process comprises embedding conductive nano-particles in wax to form a sacrificial susceptor. The method includes coupling the wax component to another component such that the sacrificial susceptor is at an interface of the wax component and the other component. The method comprises inductively heating the sacrificial susceptor to cause the wax of the sacrificial susceptor and at least a portion of wax of the wax component to melt to thereby form a bond between the wax component and the other component.

Abstract: A method for making a wax model for the manufacture of a part, the part including at least one cavity, the method including: arranging at least two core elements made of a ceramic material into a wax mold, the core elements having at least partially a shape complementary to the cavity of the part to be manufactured, and injecting wax into the wax mold, around the core elements, so as to form the wax model, the two core elements being assembled prior to the injection of wax by at least one staple, the staple including a central portion from which two branches extend, each branch being fitted into an orifice formed in one of the core elements.

Abstract: A casting method includes pouring a molten metal in a ladle into a mold, analyzing at least one of a composition and a physical property of a test piece generated based on the molten metal sampled from inside the ladle, and performing appearance inspection of a casting product taken out from the mold, wherein in the performing appearance inspection, the at least one of the composition and the physical property of the test piece obtained in the analyzing is displayed on a display.

Abstract: A monitoring system may monitor a casting environment, for example, including a mold. The monitoring system may include a camera and a computer system. The camera may be positioned to capture or detect optical data associated with one or more components in a casting environment. The camera may send the optical data to the computer system and the computer system may generate a profile associated with the casting environment. The profile may be compared with a baseline profile to determine whether a particular event has occurred. Based on the event that may have occurred, operating instructions can be generated. The operating instructions may be used to adjust the casting process.

Abstract: The invention relates to the reduction of core losses in soft magnetic applications utilizing amorphous foil as the core material. Amorphous foil is known to have lower losses when compared to crystalline silicon steel laminations. It is found that a reduction of 10-40% of losses can be achieved over the current state of the art amorphous material by mechanical scribing of the surface of the soft magnetic laminations comprising the wound core in power conditioning devices such as a transformer.

Abstract: The present invention discloses a directional solidification method for a superalloy single crystal blade based on solid-liquid interface steady control. The method establishes effective criteria for withdrawal speed adjustment, i.e. the related position between a macro solid-liquid interface and a thermal baffle, the range between the dendrite tips at the solid-liquid interface, and the difference between the advance speed of the macro solid-liquid interface and the withdrawal speed. With these criteria, the advance of the solid-liquid interface during directional solidification is simulated and a withdrawal speed curve v(t) for the solid-liquid interface steady advancement was obtained. And then, the single crystal blade was prepared.

Abstract: The invention concerns a stopper rod and a method to provide a uniform gas curtain around a stopper rod.

Abstract: A vehicle support structure including: a main body portion (2) for axially supporting an axle rotatably; and a vehicle part attachment portion (3) extended from the main body portion. The vehicle part attachment portion has a first boss portion (4), a second boss portion (5), and a third boss portion (6) placed in a triangular form when viewed in a direction along the axle, a first connection portion (7) connecting the first boss portion with the third boss portion, and a second connection portion (8) connecting the second boss portion with the third boss portion, and is a cast of aluminum or an aluminum alloy. The first and second connection portions are tilted in such a manner that center portions in a longitudinal direction are reduced in thickness. A sprue mark is formed on a side portion of the third boss portion on an opposite main body portion side.

Abstract: An object is to provide a casting device that is capable of maintaining depressurization in a cavity. A casting device (1) is configured to move an extrusion pin (3), slidably inserted in an insertion hole (29) formed in a mold (2), into a cavity (20) in the mold to release a casted product. The casting device (1) includes a depressurized space creator (4) configured to create a depressurized space (40) on a reverse side of a cavity surface to define the cavity (20). The depressurized space creator (4) covers an opening of the insertion hole (29) to maintain depressurization in the cavity (20).

Abstract: The invention relates to the field of aluminum wheel casting molds, and more particularly relates to a closed-loop control method and system for a mold temperature in a wheel casting process. The control method includes: step 1, acquiring data, that is, acquiring a plurality of mold position temperatures, and cooling pipeline opening and closing signals in a target wheel casting process according to a fixed frequency; step 2, storing, based on acquired mold opening and closing signals of casting equipment, the acquired data in a database in the form of a unique ID according to a single wheel casting process; step 3, calculating new process parameters based on the acquired plurality of position temperatures and time; and step 4, integrating the calculated process parameters, and issuing the process parameters to a PLC of a casting equipment to perform new casting.

Abstract: A casting mould comprising: an inorganic or refractory mould, wherein the mould is configured to receive feedstock; wherein the feedstock is configured to be heated in situ. A reusable mould, reusable susceptor, and/or release agent may be incorporated. Method of manufacturing a mould, and casting a part employing 5 in situ heating, are also provided.

Abstract: What is described is the use of a particulate material comprising, as its sole constituent or as one of multiple constituents, a particulate synthetic amorphous silicon dioxide having a particle size distribution with a median in the range from 0.1 to 0.4 ?m, determined by means of laser scattering, as additive for a molding material mixture at least comprising: a refractory mold base material having an AFS grain fineness number in the range from 30 to 100, particulate amorphous silicon dioxide having a particle size distribution with a median in the range from 0.7 to 1.5 ?m, determined by means of laser scattering, and water glass, for increasing the moisture resistance of a molding producible by hot curing of the molding material mixture. Also described are corresponding processes, mixtures and kits.