Abstract: A composite roll for rolling comprising an outer layer and an inner layer integrally fused to each other; the outer layer being made of an Fe-based alloy comprising by mass 1-3% of C, 0.3-3% of Si, 0.1-3% of Mn, 0.1-5% of Ni, 1-7% of Cr, 1-8% of Mo, 4-7% of V, 0.005-0.15% of N, and 0.05-0.2% of B; the inner layer being made of graphite cast iron comprising by mass 2.4-3.6% of C, 1.5-3.5% of Si, 0.1-2% of Mn, 0.1-2% of Ni, less than 0.7% of Cr, less than 0.7% of Mo, 0.05-1% of V, and 0.01-0.1% of Mg; the inner layer comprising a core portion fused to the outer layer, and shaft portions integrally extending from both ends of the core portion; at least one of the shaft portions containing 200/cm2 or more of hard MC carbides having circle-equivalent diameters of 5 ?m or more.

Abstract: An electromagnetic semi-continuous device comprises a crystallizer frame, an internal sleeve, a primary cooling water cavity, a secondary cooling water cavity and a tertiary cooling water cavity. An electromagnetic semi-continuous casting method comprises the steps of (1) adjusting angles of the adjustable spherical nozzles; (2) inserting a dummy bar head in a bottom of the internal sleeve; (3) feeding cooling water to the primary cooling water cavity and the secondary cooling water cavity, then spraying the cooling water to form primary cooling water and secondary cooling water, and exerting a magnetic field on the internal sleeve; (4) pouring the melts into the internal sleeve, starting the dummy bar head, and beginning to perform continuous casting; and (5) spraying tertiary cooling water through the tertiary cooling water cavity, so that casting billets reduce temperature until the continuous casting is completed.

Abstract: Disclosed herein is a casting cluster for casting a body of a golf club head made of titanium or a titanium alloy. The casting cluster comprises a receptor and a plurality of runners coupled to the receptor and configured to receive molten metal from the receptor. The casting cluster also includes at least forty main gates. At least two of the main gates are coupled to each of the runners and each main gate is configured to receive molten metal from a corresponding one of the plurality of runners. The casting cluster further comprises at least forty molds. Each mold of the at least forty molds is configured to receive molten metal from a corresponding one of the main gates and to cast a body of an iron-type golf club head.

Abstract: A method for producing a cast workpiece includes the following method steps: providing a mold having at least one mold core arranged in the mold; inserting a metal melt into the mold; waiting for a period of time until at least the outer contour of the metal melt has solidified and the workpiece has been formed from the metal melt; removing the workpiece from the mold; shattering the mold core, wherein this method step is carried out before the workpiece has entirely cooled down from the casting process. For shattering the mold core, a hammer head is applied on a defined energy transmission surface of the workpiece and the energy transmission surface is acted on, in particular hit on, by the hammer head.

Abstract: A module for a die-casting device that includes a base that can be fastened to a mounting plate of the die-casting device, a screw/cylinder unit for producing a thixotropic material, and a filling chamber, wherein the screw/cylinder unit and the filling chamber are arranged indirectly or directly on the base such that thixotropic material produced by the screw/cylinder unit can be conveyed into the filling chamber.

Abstract: In continuous casting, to provide products with excellent quality with high productivity. A molten metal from a melting furnace is stirred and driven by a Lorentz force due to crossing of magnetic lines of force from a magnet and direct current and sent to a mold while improving the quality of the molten metal, or a molten metal immediately before solidification in the mold by the Lorentz force to equalize the temperature of the molten metal immediately before solidification in the mold. As a result, finally a high quality product can be obtained, and the performance of the magnet can be maintained by cooling the magnet.

Abstract: A control method of a continuous casting process is a method that injects molten metal from a surface layer nozzle and an inner layer nozzle into a mold and separates the molten metal of a surface layer and the molten metal of an inner layer, the control method including, using a molten metal level meter that measures a surface layer level and a flowmeter that measures a supply flow rate of the molten metal, estimating a boundary layer level on the basis of a measured value of the surface layer level, a measured value of the supply flow rate of the molten metal, and a calculated value of the supply flow rate of the molten metal, and controlling the supply flow rate of the molten metal of the surface layer nozzle and the supply flow rate of the molten metal of the inner layer nozzle.

Abstract: Method and apparatus for feeding sand molds laterally and/o between stations of differing heights. The method and apparatus of this invention utilize walking-beam-type conveyors having spaced apart fixed outboard rails and a central reciprocating rail. Walking-beam conveyors can be disposed in perpendicular directions with a junction therebetween that allows for a perpendicular change in direction. The method and apparatus of this invention include lift, leveling, and/or lateral transfer mechanisms for lateral placement of the stations relative to the conveyance path.

Abstract: The present disclosure relates to a casting apparatus including a support block, a die provided on one surface of the support block and configured to form a cavity in cooperation with the support block, and an insert member provided to be movable relative to the support block and configured to selectively move between a first position at which the insert member is received in the cavity and a second position at which the insert member is extracted out of the cavity, thereby obtaining an advantageous effect of simplifying a structure and a manufacturing process.

Abstract: A composite casting system for manufacturing a heterogeneous material casting product may include a fixed mold; a movable mold for opening or closing one side of the fixed mold; a slide core pin provided inside the fixed mold or the movable mold, and capable of being protruded to a cavity side, which is formed by a combination of the fixed mold and the movable mold, from the inside of the fixed mold or the movable mold; a high-pressure casting device for injecting high-pressure casting molten metal into the cavity; and a gravity casting device for injecting gravity casting molten metal through a gravity casting hole formed on the fixed mold or the movable mold.

Abstract: A process for producing metal ingots includes the steps of: a) filling at least one ingot mould at a filling temperature with at least one metal charge in the solid state, which has a melting temperature higher than ambient temperature, b) melting the metal charge by heating the ingot mould to a heating temperature higher than or equal to the melting temperature of the metal charge, c) solidifying the molten metal charge into an ingot by cooling the ingot mould to a cooling temperature lower than the melting temperature of the metal charge and higher than the ambient temperature, d) extracting the ingot from the ingot mould at an extraction temperature, and e) repeating steps a) to d). At steady state, both the filling temperature and the extraction temperature are lower than or equal to the cooling temperature and higher than the ambient temperature.

Abstract: A casting system and process employs sealed lightweight mold segments that are assembled into a fixture that serves as a mold transportation device that is delivered via a mold line to a production line roll-over system which performs as a metal pouring station. This system may be employed in sand, semi-permanent and permanent casting environments. The fixture is pressurized with He, inverted by the roll-over system, then connected to a low-pressure furnace where metal pouring begins while maintaining pressurized He in the mold cavity. A counter-gravity delivery system allows the low-pressure furnace to deliver molten lightweight material that is free from oxides and dissolved hydrogen gas into the mold cavity.

Abstract: A core is provided for fabricating a blade to include an airfoil. The airfoil includes pressure and suction surfaces, leading and trailing edges extending along the pressure and suction surfaces and a tip shelf with a first sweep configuration and a wall. The core includes channel sections configured to form internal channels within the airfoil by casting processes and tip rods extending from respective portions of the channel sections proximate to a tip shelf location. The respective portions of the channel sections have a second sweep configuration corresponding to the first sweep configuration. The tip rods are configured to extend through the wall at an angle of about 5-12 degrees inclusive relative to a normal angle of the wall during the casting processes to form through-holes angled at about 5-12 degrees inclusive in the wall.

Abstract: A mold plate has a casting side and a rear side remote from the casting side and includes a cooling channel which is open with respect to the rear side 3 and is arranged in the rear side. An insert is arranged in the cooling channel to reduce a flow cross-section of the cooling channel. The insert is fastened to the mold plate in a pivotally movable manner so that the insert can be pivoted from a closed position into an open position.

Abstract: A mould-forming and sacrificial materials are printed into a plurality of layers. The sacrificial material is removed to leave a void defined by a mould structure formed by the mould-forming material. The void is filled with a part-forming material to form the part defined by the shape of the mould structure. The mould structure is removed from the part to free the part from the mould structure. According to a further method, the part-forming material serves the purpose of supporting the mould-forming material and then forming the part. In this case, the part-forming material can be printed together with a mould-forming material as described above and are then heated to a temperature of approximately 700° C. to activate a binder and then heated to a temperature that melts the part-forming material.

Abstract: A self-bonding refractory powder product for use in making a slurry for investment casting molds comprising a coarse refractory powder; a Nano-sized powder; and an organic polymer powder, wherein it does not require aqueous colloidal silica to produce slurries used to build investment casting molds. The Nano-sized powder comprises fumed alumina, boehmite, fumed silica, or fumed titanium oxide or combinations thereof. The coarse refractory powder comprises milled zircon, tabular alumina or fused alumina, fused silica, alumino-silicate, zirconia, and yttria or combinations thereof. The organic polymer powder comprises a cellulose-based material.

Abstract: A use of a feeder insert, having a volumetric center of gravity which is offset in relation to the opening axis of the passage opening of said feeder insert, in the manufacture of a casting mold having a vertical mold separation and a feeder insert which for dense feeding of the mold cavity during the casting procedure is attached to the casting mold, is described, wherein the feeder insert is positioned in a prefabricated mold part of the casting mold such that the opening axis of said feeder insert runs below the volumetric center of gravity of the latter.

Abstract: A coolant nozzle (1) for cooling a metal strand in a continuous casting installation has a mouthpiece (5), which is arranged at a nozzle outlet end (4) and through which liquid coolant (6) can emerge from the coolant nozzle (1). To allow a rapid buildup of pressure at the coolant nozzle (1), it provides a feed (8), which is formed as a tube-in-tube system (9) arranged upstream of the mouthpiece (5) in the direction of through-flow (7) and has a feed outlet end (10), through the first tube (11) in which control air (13) can be brought up to the feed outlet end (10) and through the second tube (12) of which the liquid coolant (6) can be fed to the mouthpiece (5) by way of the feed outlet end (10), and also provides a control valve (14), which is integrated in the feed (8), is arranged at the feed outlet end (10), can be actuated pneumatically by using the control air (13) and is intended for controlling the feed of the liquid coolant (6) into the mouthpiece (5).

Abstract: A system for feeding molten metal provided by a feeding component to a receiving component. The system comprises a launder circuit having an upstream end and a downstream end and a flow path fluidly connecting the upstream end to the downstream end, wherein the feeding component feeds the launder circuit with molten metal at the upstream end and the launder circuit feeds molten metal to the receiving component at the downstream end. The system also comprises a feed tilting mechanism located at the upstream end for tilting the feeding component between a holding angle for holding molten metal in the feeding component and a feeding angle for feeding molten metal to the launder circuit, a feeding scale for measuring weight of molten metal contained in the feeding component and generating weight signals accordingly; and a controller.

Abstract: A method for inorganic binder casting, comprising: selecting a Shape-Forming Material based on pre-determined manufacturing and shape characteristics, selecting a casting shape based on pre-determined design characteristics, and forming the Shape-Forming Material into a mold. The mold is coated with an inorganic binder solution at a pre-defined weight ratio and is dehydrated the Shape-Forming Material. The method further comprises pouring a hot liquid metal into the mold and allowing said hot liquid metal to cool to form a molded part. The Shape-Forming Material may be washed from said molded part with a solvent, the inorganic material and Shape-Forming Material reclaimed, reused, and the Shape-Forming Material reformed to a mold. The method further comprises recreating a liquid inorganic binder solution using the reclaimed inorganic material and recoating the Shape-Forming Material with the reclaimed inorganic binder solution.