Patents Examined by Stuart L. Hendrickson
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Patent number: 11413601Abstract: This disclosure provides a halogenated activated carbon composition comprising carbon, a halogenated compound and a salt. In some embodiments, the halogenated compound and the salt comprise a naturally occurring salt mixture, as may be obtained from ocean water, salt lake water, rock salt, salt brine wells, for example. In some embodiments, the naturally occurring salt mixture comprises Dead Sea salt.Type: GrantFiled: October 26, 2015Date of Patent: August 16, 2022Assignee: Carbon Technology Holdings, LLCInventors: Daniel J. Despen, James A. Mennell
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Patent number: 11398629Abstract: Provided are a carbon catalyst, an electrode, and a battery that exhibit excellent activity. A carbon catalyst according to one embodiment of the present invention has a carbon structure in which area ratios of three peaks fbroad, fmiddle, and fnarrow obtained by separating a peak in the vicinity of a diffraction angle of 26° in an X-ray diffraction pattern obtained by powder X-ray diffraction satisfy the following conditions (a) to (c): (a) fbroad: 75% or more and 96% or less; (b) fmiddle: 3.2% or more and 15% or less; and (c) fnarrow: 0.4% or more and 15% or less.Type: GrantFiled: September 25, 2019Date of Patent: July 26, 2022Assignees: NISSHINBO HOLDINGS INC., NATIONAL UNIVERSITY CORPORATION GUNMA UNIVERSITYInventors: Yasuo Imashiro, Takeaki Kishimoto, Tetsutaro Sato, Jun-ichi Ozaki, Takuya Maie, Sayaka Kusadokoro
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Patent number: 11396004Abstract: A method for preparing a nano-enabled activated carbon block, a nano-enabled activated carbon block produced by the method, a household water filtration system comprising the nano-enabled activated carbon block, and a method for filtering tap water using the household water filtration system are provided. The method includes contacting a solution including a metal(lic) precursor (e.g. a titanium compound and/or an iron compound and/or a zirconium compound) with activated carbon particles such that the solution fills pores of the activated carbon particles. The method further includes causing a metal (hydr)oxide (e.g. titanium dioxide and/or zirconium dioxide and/or iron oxide) to precipitate from the solution thereby causing metal oxide nanoparticles to become deposited within pores of the activated carbon particles. The method also includes preparing a nano-enabled activated carbon block from the activated carbon particles having metal oxide nanoparticles deposited within the pores thereof.Type: GrantFiled: March 15, 2019Date of Patent: July 26, 2022Assignees: Access Business Group International LLC, Arizona Board of Regents on behalf of Arizona State UniversityInventors: Zhenxiao Cai, Scott A. Mollema, Ariel J. Atkinson, Kiril D. Hristovski, Jasmina S. Markovski, Paul K. Westerhoff
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Patent number: 11390524Abstract: A method for producing carbon powder having a defined carbon particle size distribution comprises the steps of: —a) selecting a carbon precursor powder of a defined precursor particle size distribution, the carbon precursor powder consisting of or comprising particles of one or more meltable carbon precursors; b) treating the carbon precursor powder to round at least some of the particles of the carbon precursor and thereby produce a rounded carbon precursor; and c) carbonizing the rounded carbon precursor; wherein the defined precursor particle size distribution is such that on carbonization the powder of defined carbon particle size distribution is produced.Type: GrantFiled: February 6, 2018Date of Patent: July 19, 2022Assignee: National Electrical Carbon Products, Inc.Inventors: Richard Basel, Richard Clark, Andrew Joseph Goshe, Douglas Miller
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Patent number: 11377363Abstract: Provided herein are zero carbon dioxide (CO2) emission processes and systems to carry out the processes, comprising a) calcining limestone in a cement plant in an electric kiln to form a mixture comprising calcium oxide and a first gaseous stream comprising clean carbon dioxide, wherein the clean carbon dioxide comprises no gaseous or non-gaseous components from combustion of fuel; b) treating the mixture comprising calcium oxide with a N-containing salt solution under one or more dissolution conditions to produce a first aqueous solution comprising calcium salt; and c) contacting the first aqueous solution with the first gaseous stream comprising clean carbon dioxide under one or more precipitation conditions to produce a precipitation material comprising vaterite, aragonite, calcite, or combinations thereof.Type: GrantFiled: June 30, 2021Date of Patent: July 5, 2022Assignee: Arelac, Inc.Inventors: Ryan J Gilliam, Michael Joseph Weiss
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Patent number: 11376559Abstract: A processing system and method of producing a particulate material from a liquid mixture are provided. The processing system generally includes a system inlet connected to one or more gas lines to deliver one or more gases into the processing system, one or more power jet modules adapted to jet a liquid mixture into one or more streams of droplets and to force the one or more streams of droplets into the processing system, and a reaction chamber adapted to deliver the one or more streams of droplets in the presence of the one or more gases and process the one or more streams of droplets into the particulate material.Type: GrantFiled: June 28, 2019Date of Patent: July 5, 2022Inventors: Yan Wang, Lu Yang, Liang-Yuh Chen
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Patent number: 11377358Abstract: A novel method for producing a porous carbon material which makes it possible to easily produce a porous carbon material having a desired shape. The method includes immersing a carbon-containing material having a desired shape and composed of a compound, alloy or non-equilibrium alloy containing carbon in a metal bath, the metal bath having a solidification point that is lower than a melting point of the carbon-containing material, the metal bath being controlled to a lower temperature than a minimum value of a liquidus temperature within a compositional fluctuation range extending from the carbon-containing material to carbon by decreasing the other non-carbon main components, to thereby selectively elute the other non-carbon main components into the metal bath while maintaining an external shape of the carbon-containing material to give a porous carbon material having microvoids.Type: GrantFiled: February 27, 2020Date of Patent: July 5, 2022Assignees: TOHOKU TECHNO ARCH CO., LTD., TPR CO., LTD.Inventors: Hidemi Kato, Masashi Tsuda, Yugo Takano, Yosuke Suzuki, Tsutomu Chino, Koji Kamata, Shota Muronaka
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Patent number: 11370665Abstract: A method is for producing activated carbon. The method includes: a) mixing a carbonaceous precursor with chemically activating agents to obtain a feedstock mixture; b) producing activated carbon by heating the feedstock mixture under the atmosphere of a physically activating gas; and c) performing suitable post-activation treatment of the produced activated carbon. Step a) includes in sequence the sub-steps of: i. addition of a first chemically activating agent to obtain an impregnated precursor; and ii. addition of a second chemically activating agent to obtain the feedstock mixture. An activated carbon species is obtainable by the method. The activated carbon species may thus be tuned to have a pore size distribution optimized for use in a carbon electrode.Type: GrantFiled: March 20, 2018Date of Patent: June 28, 2022Assignee: Beyonder ASInventors: Fengliu Lou, Svein Kvernstuen
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Patent number: 11369941Abstract: A method for preparing a porous carbon material by using coal tar generated in a coke oven gas (COG) process is provided. The method includes: removing quinoline insoluble (QI) by mixing tetrahydrofuran (THF) with coal tar generated in a COG purification process; distilling coal tar by adding a phenolic resin to the QI-removed coal tar, and heating the same at a temperature of 100° C. to 330° C.; carbonizing the distilled coal tar by heating the same at 350° C. to 600° C.; mixing a carbide after the carbonization step and the coal tar, which has been distilled before the carbonization, and grinding/granulating the same; mixing the ground/granulated carbide and the coal tar, which has been distilled before the carbonization, with a pore forming agent, and heat treating the same at 300° C. to 500° C.; and forming pores by making the heat treated carbon material come into contact with water vapor at 700° C. to 1000° C.Type: GrantFiled: October 2, 2018Date of Patent: June 28, 2022Assignee: POSCO CHEMICAL CO., LTD.Inventors: Dong-Min Sung, Ki-Don Nam
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Patent number: 11358119Abstract: The present disclosure provides biorefining systems for co-producing activated carbon along with primary products. A host plant converts a feedstock comprising biomass into primary products and carbon-containing co-products; a modular reactor system pyrolyzes and activates the co-products, to generate activated carbon and pyrolysis off-gas; and an oxidation unit oxidizes the pyrolysis off-gas, generating CO2, H2O, and energy. The energy is recycled and utilized in the host plant, and the CO2 and H2O may be recycled to the reactor system as an activation agent. The host plant may be a saw mill, a pulp and paper plant, a corn wet or dry mill, a sugar production facility, or a food or beverage plant, for example. In some embodiments, the activated carbon is utilized at the host plant to purify one or more primary products, to purify water, to treat a liquid waste stream, and/or to treat a vapor waste stream.Type: GrantFiled: January 16, 2015Date of Patent: June 14, 2022Assignee: Carbon Technology Holdings, LLCInventors: James A. Mennell, Daniel J. Despen, David Reamer
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Patent number: 11345598Abstract: A method for producing carbon foam utilizing a particulate pore stabilizer is described. The method provides for an increase in the uniformity of the pore structure and distribution of pores throughout the carbon foam, as well as an increase in volume of the resultant carbon foam. A pore stabilized carbon foam prepared by the method is also described.Type: GrantFiled: September 30, 2019Date of Patent: May 31, 2022Assignee: CFOAM LLCInventors: Rudolph A. Olson, III, Chris Yurchick, Doug Amie, Bruce Hines
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Patent number: 11345602Abstract: Jute stick/stalk can be used to prepared and carboxylated to yield useful activated carbons, e.g., for removing Pb2+ from drinking water. Such activated carbons can act as an inexpensive adsorbents using agricultural waste or by-products. Carboxylation of jute stick activated carbon (JSAC) can improve its efficiency for Pb2+ removal, e.g., from aqueous solutions, even if its BET surface area is reduced. Carboxylated JSAC (JSAC-COO?) can have surface areas around 615.3±0.5, 1, 2.5, 5, 10, 15, 20, or 25 m2/g. JSAC-COO? can treat varied Pb2+ concentrations, 10, 25 mg/L, etc., pHs, e.g., 4.0, 7.0, etc., temperatures, e.g., 15° C., 27° C., etc., and contact periods, e.g., 1, 5, 10, 15, 30, 60 minutes, etc., achieving up to 99.8% Pb2+ removal within 15 minutes of contact JSAC-COO? adsorption capacity can be >25.0 mg Pb2+/g, as well as other metal ions, with potential for water and/or gas treatment.Type: GrantFiled: July 30, 2019Date of Patent: May 31, 2022Assignee: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALSInventors: Md. Abdul Aziz, Shakhawat Hossain Chowdhury, Mohammad Abu Jafar Mazumder, Md Imran Rahman Chowdhury
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Patent number: 11332833Abstract: Nanostructured carbide chemical compound is used to convert carbide to carbon. A method comprising: providing at least one carbide chemical compound and reducing a metal cation with use of the carbide chemical compound to form elemental carbon, wherein the carbide chemical compound is nanostructured. The nanostructured carbide chemical compound can be in the form of a nanoparticle, a nanowire, a nanotube, a nanofilm, a nanoline. The reactant can be a metal salt. Electrochemical reaction, or reaction in the melt or in solution, can be used to form the carbon. The nanostructured carbide chemical compound can be an electrode.Type: GrantFiled: April 19, 2017Date of Patent: May 17, 2022Assignee: West Virginia Research CorporationInventor: J. Steven Rutt
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Patent number: 11332622Abstract: The present invention generally relates to a method for preparing a carbon black of high resistivity through the surface treatment of the carbon black which exhibits conductivity, and a carbon black prepared by this method.Type: GrantFiled: December 26, 2018Date of Patent: May 17, 2022Assignee: OCI COMPANY LTD.Inventors: Jae-Seok Lee, Jae-Heung Park, Su-Jin Son
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Patent number: 11325105Abstract: This invention relates to a supported catalyst for synthesizing ammonia (NH3) from nitrogen gas (N2) and hydrogen gas (H2), method of making the support, and methods of decorating the support with the catalyst.Type: GrantFiled: May 15, 2018Date of Patent: May 10, 2022Assignee: STARFIRE ENERGYInventors: Joseph D. Beach, Jonathan D. Kintner, Adam W. Welch
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Patent number: 11328878Abstract: A porous carbon material includes a hierarchical porous structure including a primary microporous structure and at least one of a secondary mesoporous structure and a secondary macroporous structure. The porous carbon material is formed by combining a halogenated-hydrocarbon, an aprotic hydrocarbon solvent, and a reductant to initiate a reaction that forms intermediate particles having a microporous framework; and subjecting the intermediate particles to a heat treatment at a heat treatment temperature ranging from about 300° C. to less than 1,500° C. for a heat treatment time period ranging from about 20 minutes to about 10 hours to thereby form the porous carbon material. The aprotic hydrocarbon solvent is selected from the group consisting of toluene, hexane, cyclohexane, and combinations thereof.Type: GrantFiled: June 26, 2019Date of Patent: May 10, 2022Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Fang Dai, Jingmei Shen, Mei Cai, Anne M. Dailly
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Patent number: 11319489Abstract: A method for recovering carbon fibers from composite material waste includes coating a solid acid powder onto a surface of a composite material waste having carbon fibers and a resin matrix, pyrolyzing the resin matrix of the coated composite material waste in an inert environment, and oxidizing the pyrolyzed resin of the composite material waste in an air environment.Type: GrantFiled: March 30, 2018Date of Patent: May 3, 2022Assignee: The Boeing CompanyInventors: Gang Sui, Xiaoping Yang, Xin Jin, Zhu Ming, Zhandong Wang
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Patent number: 11319636Abstract: The present disclosure relates to a method for preparing an ordered porous carbon materials with inexpensive carbon black. The method comprises: dispersing carbon black into a concentrated nitric acid to obtain a uniform dispersion; placing the dispersion in a reactor to perform a reaction by a one-step hydrothermal process; and washing and drying the reaction mixture to obtain an ordered porous carbon material in a honeycomb-like arrangement and rich in oxygen defects. The present disclosure also relates to an ordered porous carbon material prepared by the method, a method for electrocatalytically reducing carbon dioxide to formic acid under ambient temperature and atmospheric pressure by using the ordered porous carbon material, and a method for electrocatalytically reducing nitrogen to ammonia under ambient temperature and atmospheric pressure by using the ordered porous carbon material as a supported catalyst.Type: GrantFiled: May 10, 2019Date of Patent: May 3, 2022Assignee: Changchun Institute of Applied Chemistry, Chinese Academy of SciencesInventors: Weilin Xu, Fa Yang, Yipiao Bi, Mingbo Ruan, Ping Song
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Patent number: 11306254Abstract: A pot furnace low-temperature calcination process may ensure that, by controlling the flame path temperature and discharge speed of the pot furnace, that the range of the temperature at which the petroleum coke is calcined in the pot is from 1150° C. to 1220° C., and that the discharge speed is 10 to 20% higher than the normal discharge speed and reaches 110˜120 kg/h, reducing the amount of desulfurization of the petroleum coke during the calcination so that the true density of the calcined coke is between 2.05 and 2.07 g/cm3.Type: GrantFiled: September 10, 2015Date of Patent: April 19, 2022Assignee: CHINA ALUMINUM INTERNATIONAL ENGINEERING CORPORATION LIMITEDInventors: Chaodong Liu, Shanhong Zhou, Haifei Xu, Yi Sun, Yinhe Cui
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Patent number: 11305995Abstract: A method of producing submicron carbon particles from oil ash. The method comprises pyrolyzing the oil ash to produce a pyrolyzed oil ash and milling the pyrolyzed oil ash to produce carbon particles having a mean particle size in the submicron regime. The method produces submicron carbon particles which have a very high carbon content (90 to 99 atom %) and a very low content of oxygen, the particles having a ratio of carbon to oxygen ratio of 10:1 to 99:1. The size of the particles may be controlled by the duration of the milling. The submicron carbon particles are devoid of functionalities containing carbon-oxygen double bonds as measured by Raman spectroscopy and X-ray photoelectron spectroscopy (XPS).Type: GrantFiled: March 9, 2020Date of Patent: April 19, 2022Assignee: KING FAHD UNIVERSITY OF PETROLEUM AND MINERALSInventors: Md. Abdul Aziz, Shaik Inayath Basha, Abbas Saeed Hakeem, Mohammed Maslehuddin, Shamsad Ahmad