Abstract: A method of and a device for controlling a counter of a rolled material on a multi-high rolling mill with which method and device very accurate shape control can be attained with certainty and in high responsibility. A strip shape of a rolled material in its widthwise direction on the outgoing side of the rolling mill is detected by a strip shape meter, and the detected shape and a strip thickness are synthetically evaluated using a total performance index. Operation amounts for a strip shape controlling actuator and a strip thickness controlling actuator which make the value of the total performance index minimum are always found out, and the actuators are controlled simultaneously in accordance with the operation amounts to control the strip shape of the rolled material. The apparatus comprises a saddle receiver the vertical position of which is controlled by a roll gap controlling device in accordance with an estimated value to change the gap between upper and lower work rolls of the rolling mill.

Abstract: The invention relates to a method for the replacing of working rolls in a rolling mill, wherein there is used a swiveling roll-replacement car which runs adjacent to the working rolls of the rolling mill, on a track parallel to the roll track, and can be aligned with the roll or the roll pair to be replaced. The transfer of the working-roll pair or the working roll from the roll stand to the roll-replacement car and the transfer of a new working-roll pair or working roll from the storage rack to the roll-replacement car take place simultaneously, and the positions of these working-roll pairs or respectively working rolls are interchanged, whereafter there are simultaneously transferred the said new working-roll pair or working roll to the rolling mill and the said old working-roll pair or respectively working roll into the storage rack.

Abstract: A machine which applies tension to a strip of steel which has been passed through a slitter. The machine includes two sets of rollers which engage the slit material to maintain tension. The rollers are slidable in the machine frame to allow for rapid changing of the rollers to accommodate various types of slit material.

Abstract: A rolling mill drive with spindles arranged axially slidably between pinions and work rolls. A joint of each spindle is releasably connected to the neck of at least one roll, particularly the work roll. At least the spindle joint connected to the work roll includes a coupling and uncoupling device, preferably an annular bayonet-type coupling device.

Abstract: A method for making delivery gauge corrections at low mill speeds during threading and tailing out of a workpiece by varying the interstand tension of the workpiece. The tension between the last two stands is used with a desired tension and the delivery AGC by tension mode of an existing delivery automatic gauge control (AGC) to change the speed of the downstream stands. During the threading and tailing out phases, the delivery AGC by speed is turned off and set to zero. In the full run phase, the interstand regulators are changed to a tension by roll gap mode, and an existing delivery automatic gauge control (AGC) by speed is used to provide a stand speed reference for the downstream stands. In the full run phase, the delivery (AGC) by tension is turned off an set to zero. In the tailing out phase optionally, the tension between each stand is used in a similar manner to provide a speed reference change for each stand immediately downstream from where a tension controller is located.

Abstract: A flexure-controllable roll includes a stationary crosshead extending through a hollow cylinder, which is rotatable about the crosshead and supported by hydrostatic supporting elements that are radially displaceable by at least one piston/cylinder unit associated with each supporting element. Hydraulic fluid flows from the cylinder chamber of each piston/cylinder unit via choke bores into supply pockets formed in the contact surface of each supporting element. An additional piston/cylinder unit is provided on the rear side of the supporting element for exerting additional forces directed either toward the supporting element to press it against the inner circumference of the hollow cylinder or away from the supporting element to pull it away from the inner circumference.

Abstract: Process for measuring the forces between the working rolls of a roll stand, in which several extended load cells (51, 52, 53) placed between the working rolls (13, 14) are aligned in a plane passing through the axes of these rolls and distributed symmetrically with respect to the central plane of the stand, a pressing force is exerted on the balances by adjusting systems (27, 28), the value of the forces exerted simultaneously on each load cell is read and the values of the resulting pressing forces are deduced. Preferably, a device comprising two half-shell shaped pieces of malleable material such as copper is used, and this holds the load cells in alignment and serves as a bearing plate which can be cold-rolled. The process is applied to the adjustment of the gauges of a roll stand for flat products and to the precise determination of the yield curves.

Abstract: In a hot strip mill having a roughing mill, a finishing mill including a plurality of stands and a delay table having a coil box and being disposed between the roughing mill and the finishing mill, a temperature drop in the delay table is calculated for a model of the coil box portion and a model of the remaining portion of the delay table. The bar temperature on an entry side of the coil box is not calculated from the surface temperature on a delivery side of the roughing mill but from an average temperature obtained by operations. The lowering of the temperature of a bar on the delay table is obtained by only one non-repetitive calculation.

Abstract: An apparatus for adjusting the roller nip in a stand for rolling and/or roll casting. In adjusting the roller nip, the first (lower) bearing housing remains substantially stationary while the second (upper) bearing housing pivots about a pivotal connection located in one of the outer recesses betweeen the first and second bearing housings. The roller nip adjusting means, which is located in the outer recesses between the first and second bearing housings opposite of the pivotal connection, supports a portion of the second bearing housing and can be used to apply a dynamic upward force on the second bearing housing which causes it to pivot and thereby increase the roller nip. The roller nip adjusting means can also be used to decrease the roller nip since when such means are retracted, gravitational forces will cause the second bearing housing to pivot downwardly and remain in indirect or direct contact with the roller nip adjusting means, thereby narrowing the roller nip.

Abstract: A method of reducing tubular metal products includes the steps of selecting a tube to be reduced having the specified initial wall thickness necessary to produce the desired finished wall thickness, and reducing the tube by passing it through a succession of roll stands which reduce the end portions of the tube without applying tension between roll stands and which reduce the portion of the tube intermediate the end portions with application of tension. The method produces reduced tubular products with substantially uniform wall thickness throughout eliminating the necessity of cropping end portions which have out-of-specification wall thickness.

Abstract: A worn, one-piece rail heated to a plastic state is initially deformed by a multi-stage rolling action to a slab constituted by flattened base and head extensions of an undeformed web portion of the rail. The slab is then edged in stages to effect thicknening of its intermediate portion and formation of a billet without any lapping, seaming or folding.

Abstract: A roll-forming apparatus is specifically designed to handle metal wires or other wire stock that is not for or is difficult for use in a drawing process, so that it can provide a reduced-diameter wire in a roll-forming process. The apparatus comprises a framed structure having four sides within which a pair of roll-forming rollers are arranged in parallel, one roller being powered by a driving power source, and the other roller being interchangeable. For a typical application, a plurality of such apparatuses may be arranged in series such that each unit is oriented at a right angle with regard to its adjacent unit.

Abstract: In a method for cold-rolling sheets and strips, measured values which characterize the surface evenness, especially the tensile stress distribution, are formed on the delivery side of a rolling mill and, in dependence thereon, adjusting members of the rolling mill are actuated which form part of at least one regulating circuit for the surface evenness of the rolled sheets and strips. Incorrect adjustments and disruptions in the rolling process on the basis of the different time responses of the individual adjusting members are avoided by adjusting the adjusting members at speeds so matched to one another that during at least a portion of the adjusting time, the ratio of the adjustments of the participating adjusting members remains constant, and all adjusting members reach their desired values simultaneously.

Abstract: A rolling mill has upper and lower work rolls brought into contact with a material to be rolled. An upper backup roll supports the upper work roll, and a hydraulic jack above the upper backup roll adds a pressurizing load adjusted in accordance with a rolling load to the upper work roll via the upper backup roll. The hydraulic jack includes a cylinder arranged such that its bore faces downward and contains therein a slidable ram. A thrust metal block is disposed on an upper surface of the cylinder in a manner which allows it to move between a first position for the rolling work and a second position for exchanging the rolls, the second portion being spaced apart from the first position in an axial direction of the upper backup roll. A pressurizing screw is arranged to abut on an upper surface of the thrust metal when the thrust metal is at the first position, so as to restrict an upward movement of the thrust metal and thereby determine a position of the upper work roll.

Abstract: A strip mill has the strip deflectors, the strip guide tables, the spray devices for cooling the working rolls and the strip lifters all disposed in the region of the working rolls in a readily accessible structural unit which also forms the guide rails upon which the journal blocks for the working rolls are guided for withdrawal of the working rolls from the mill stand. The unit is connected with our integrated in the working roll bending blocks and parts of the unit are connected with the latter by an inclined groove and rib arrangement.

Abstract: A method and apparatus for manufacturing seamless metal tubes by the cold pilger process permitting the continuous feeding of fresh cooling and lubricating agent between the mandrel and inner surface of the material being rolled. The apparatus includes a roll stand including tapering calibrated rolls (2) which is reciprocatingly movable in the direction of rolling at a predetermined stroke to define a reduction zone, the rolls (2) rolling with alternating direction of rotation over the material (3) being rolled and a tapering mandrel (1) inside the material for reducing the diameter and wall thickness of the material, wherein at least one of the rolls (2) and the mandrel (1) has a surface discontinuity within the reduction zone for creating a zone of interruption (6) or an annular gap within which no contact occurs between the material to be rolled (3) and the mandrel (1).

Abstract: In a cold rolling mill an infra-red detector is situated a distance from the metal strip and, with respect to the direction of strip throughput, behind the roll gap formed between two work rolls. The detector determines local temperature differences linearly over the whole width of the strip and converts the infra-red radiation into electric signals to actuate means for regulating the roll gap.The metal strip in particular a thin strip on foil, emerging from the roll gap is deflected by at least one contact roll that serves as a tension roll and has low back-reflection capacity and high capacity for emission of infra-red radiation, then deflected by deflection roll/rolls without slipping, and the infra-red radiation from the contact roll/rolls registered along a mantle line and converted into control signals to actuate means for regulating the roll gap.

Abstract: A rolling method for parallel-flange steel shapes is disclosed, which comprises the steps of:rough rolling a rolling material in a breakdown mill to form a web and two flanges connected to the ends of the web;performing intermediate rolling to reduce the flanges to substatially their final dimensions; andperforming finish rolling in a universal finishing mill to reduce the web height by rolling the outer surfaces of the flanges with vertical rolls without the inner surfaces of the flanges contacting the lateral surfaces of the horizontal rolls of the universal finishing mill.

Abstract: A rocker mill includes a rollstand and a carriage for supporting and repositioning a workpiece extending through the rollstand. A first hollow-shafted electric motor is mounted on the carriage and includes a first hollow open-ended rotor and threaded nut through which the stationary feedscrew passes. The threaded nut is connected to the first motor to be rotated thereby in order to move the carriage longitudinally toward the rollstand. A second hollow-shafted electric motor is mounted on the carriage and includes a second hollow open-ended rotor and a clamp through which the workpiece passes. The clamp is actuated into clamping engagement with the workpiece for transmitting rotational and longitudinal movements thereto. Such mechanism for imparting rotary and longitudinal movements to the workpiece is of very low inertia and thus is able to reposition the workpiece with a high degree of precision.