Patents Examined by Thuan Dinh Dang
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Patent number: 8178736Abstract: Disclosed herein is a process for producing isoprene that includes reacting a mixed C4 metathesis feed stream comprising isobutylene and at least one of 1-butene and 2-pentene in a first metathesis reactor in the presence of a first metathesis catalyst under conditions sufficient to produce an intermediate product stream comprising at least 30 wt. % 2-methyl-2-pentene based upon the olefin content of fresh feed in the mixed C4 feed stream, and at least one of ethylene and propylene, separating the 2-methyl-2-pentene, subjecting the separated 2-methyl-2-pentene to pyrolysis to produce a reaction product stream comprising isoprene, and separating the isoprene into an isoprene product stream using fractionation. A system used in producing isoprene is also disclosed.Type: GrantFiled: August 7, 2009Date of Patent: May 15, 2012Assignee: Lummus Technology Inc.Inventors: Robert J Gartside, Shane R Kleindienst
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Patent number: 8178737Abstract: A process for producing propylene from ethylene and a feed stream comprising 1-butene, 2-butene, n-butane, and isobutane is disclosed. A butenes stream (1-butene and 2-butene) is produced from the feed stream by removing the paraffins. The butenes stream is reacted in the presence of an isomerization catalyst to produce an isomerized stream with increased concentration of 2-butene. The isomerized stream is reacted with ethylene in the presence of a metathesis catalyst to produce a reaction mixture comprising propylene; the propylene may be isolated from the reaction mixture by distillation. The removal of paraffins from the feed stream improves the catalyst productivity and the plant throughput.Type: GrantFiled: June 14, 2007Date of Patent: May 15, 2012Assignee: Lyondell Chemical Technology, L.P.Inventor: David W. Leyshon
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Patent number: 8173852Abstract: Embodiments of methods and apparatuses for producing styrene are provided. The method comprises the steps of introducing ethylbenzene to a first dehydrogenation reactor containing a first high activity dehydrogenation catalyst at a first predetermined inlet temperature to form a first intermediate effluent stream that comprises styrene, ethylbenzene, and hydrogen. Oxygen is added to the first intermediate effluent stream to form a first oxygenated intermediate effluent stream. The first oxygenated intermediate effluent stream is introduced to a first oxidation-reheat dehydrogenation reactor at a second predetermined inlet temperature of about 530° C. or less to form styrene. The first oxidation-reheat dehydrogenation reactor contains a first oxidation catalyst and a second high activity dehydrogenation catalyst.Type: GrantFiled: May 17, 2011Date of Patent: May 8, 2012Assignee: UOP LLCInventors: Wugeng Liang, James A. Johnson
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Patent number: 8168843Abstract: A process for reducing benzene content in a reformate stream, including: fractionating a full range reformate comprising benzene, C7 to C9 monoalkyl aromatics, and C10+ polyalkyl aromatics into at least three fractions including a light reformate fraction comprising the benzene; a medium reformate fraction comprising the C7 to C9 monoalkyl aromatics; and a heavy reformate fraction comprising the C10+ polyalkyl aromatics; feeding the light reformate fraction, the heavy reformate fraction and a transalkylation catalyst to a transalkylation reaction zone; contacting the light fraction and the heavy fraction in presence of the transalkylation catalyst in the transalkylation reaction zone to react at least a portion of the benzene with C10+ polyalkyl aromatics to form monoalkyl aromatics; separating an effluent from the transalkylation reaction zone to form a catalyst fraction and a liquid fraction comprising the monoalkyl aromatics.Type: GrantFiled: August 20, 2008Date of Patent: May 1, 2012Assignee: Catalytic Distillation TechnologiesInventors: Kerry L. Rock, Christopher C. Boyer, Lawrence A. Smith, Jr.
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Patent number: 8168844Abstract: Process for the catalytic hydrodealkylation alone of hydrocarbon compositions comprising C8-C13 alkylaromatic compounds mixed with C4-C10 aliphatic and cycloaliphatic products which, under the reaction conditions, undergo aromati-zation and subsequent hydrodealkylation, which comprises treating said hydrocarbon compositions in continuous and in the presence of hydrogen, with a catalyst consisting of a ZSM-5 zeolite, as such or in bound form, wherein the Si/Al molar ratio in the ZSM-5 ranges from 5 to 100, modified by means of the platinum-molybdenum couple, at a temperature ranging from 400 to 650° C., a pressure ranging from 2 to 4 MPa and H2/feedstock molar ratio ranging from 3 to 6. The presence of organic compounds containing heteroatoms such as sulphur, nitrogen or oxygen in the feedstock does not at all alter the performances of the catalyst according to the process object of the invention.Type: GrantFiled: August 2, 2007Date of Patent: May 1, 2012Assignee: Polimeri Europa S.p.A.Inventors: Vittorio Arca, Angelo Boscolo Boscoletto, Pierluigi Crocetta
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Patent number: 8163966Abstract: This disclosure relates to a catalyst system adapted for processing aromatic feedstreams comprising C9+ aromatic feedstock to produce at least one xylene.Type: GrantFiled: October 14, 2010Date of Patent: April 24, 2012Assignee: ExxonMobil Chemical Patents Inc.Inventor: Doron Levin
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Patent number: 8163971Abstract: A method and system for providing heat to a chemical conversion process is advantageously employed in the production of olefin by the catalytic dehydrogenation of a corresponding hydrocarbon. The catalytic dehydrogenation process employs diluent steam operating at a steam to oil ratio which can be 1.0 or below and relatively low steam superheater furnace temperature. The process and system are advantageously employed for the production of styrene by the catalytic dehydrogenation of ethylbenzene.Type: GrantFiled: March 17, 2009Date of Patent: April 24, 2012Assignee: Lummus Technology Inc.Inventors: Richard J. Wilcox, Sanjeev Ram, Ajay Gami, Robert Brummer, Joseph Romeo
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Patent number: 8163969Abstract: An improved alkylation process utilizing a solid-acid catalyst comprising a rare earth containing zeolite and a hydrogenation metal is disclosed.Type: GrantFiled: January 28, 2008Date of Patent: April 24, 2012Assignee: Albemarle Netherlands B.V.Inventors: Emanuel Hermanus Van Broekhoven, Mark Hendrikus Harte, Gijsbertus Klaver, Jan Nieman
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Patent number: 8157985Abstract: Catalytic cracking processes such as fluidized catalytic cracking, naphtha cracking, and olefin cracking are catalyzed by the UZM-35 family of crystalline aluminosilicate zeolites represented by the empirical formula: Mmn+Rr+Al(1-x)ExSiyOz where M represents a combination of potassium and sodium exchangeable cations, R is a singly charged organoammonium cation such as the dimethyldipropylammonium cation and E is a framework element such as gallium. These UZM-35 zeolites are active and selective in the catalytic cracking of hydrocarbons.Type: GrantFiled: June 2, 2011Date of Patent: April 17, 2012Assignee: UOP LLCInventors: Christopher P Nicholas, Deng-Yang Jan, Jaime G Moscoso
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Patent number: 8158839Abstract: A process is presented for the production of linear alkylbenzenes. The process includes contacting an aromatic compound with an olefin in the presence of a selective zeolite catalyst. The catalyst includes two zeolites combined to improve the linearity, and to produce detergent grade LAB. The two zeolites are selected to limit skeletal isomerization while producing a desired 2-phenyl content for the LAB.Type: GrantFiled: May 5, 2011Date of Patent: April 17, 2012Assignee: UOP LLCInventors: Mark G. Riley, Deng-Yang Jan, Stephen W. Sohn, Jaime G. Moscoso
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Patent number: 8153852Abstract: This invention is for a catalyst for conversion of alkanes having two to six carbon atoms per molecule to aromatics. The catalyst is a MFI zeolite with a crystallite size of less than 15 microns with, in addition to silicon and aluminum, germanium as a framework element. Platinum is deposited on the zeolite. The zeolite may contain other optional tetravalent and trivalent elements in the zeolite framework. The catalyst is synthesized by preparing a zeolite containing aluminum, silicon, germanium and, optionally, other elements in the framework, calcining the zeolite and depositing platinum on the zeolite. The catalyst may be used for aromatization of alkanes, such as propane, to aromatics, such as benzene, toluene and xylenes.Type: GrantFiled: April 29, 2009Date of Patent: April 10, 2012Assignee: Saudi Basic Industries CorporationInventors: Paul E. Ellis, Gopalakrishnan G. Juttu, Alla K. Khanmamedova, Scott F. Mitchell, Scott A. Stevenson
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Patent number: 8153851Abstract: A process for the production of propylene, the process including: fractionating a hydrocarbon stream comprising n-butenes, isobutylene, and paraffins into at least two fractions including a light C4 fraction comprising isobutylene and a heavy C4 fraction comprising n-butenes and paraffins; contacting at least a portion of the heavy C4 fraction with a metathesis catalyst to form a metathesis product comprising ethylene, propylene, C4+ olefins, and paraffins; fractionating the metathesis product into at least four fractions including an ethylene fraction, a propylene fraction, a C4 fraction comprising C4 olefins and paraffins, and a C5+ fraction; cracking the light C4 fraction and the C5+ fraction to produce a cracking product comprising ethylene, propylene, and heavier hydrocarbons; and fractionating the cracking product into at least two fractions including a light fraction comprising propylene and a fraction comprising C5 to C6 hydrocarbons.Type: GrantFiled: August 12, 2009Date of Patent: April 10, 2012Assignee: Lummus Technology Inc.Inventors: Robert J. Gartside, Bala Ramachandran
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Patent number: 8148592Abstract: The present invention relates to a method for performing catalytic transalkylation between long-chain dialkyl benzenes and benzene in order to obtain monoalkyl benzenes. As dialkyl benzene source, this method employs the by-products of a method for alkylation of benzene with linear C9-C16 monoolefins.Type: GrantFiled: May 8, 2006Date of Patent: April 3, 2012Assignee: Cepsa Quimica, S.A.Inventors: José Luis Goncalvez De Almeida, José Luis Berna Tejero
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Patent number: 8148591Abstract: A process for alkylating an aromatic compound comprising reacting at least one aromatic compound with a mixture of olefins having from about 8 to about 100 carbon atoms, in the presence of a strong acid catalyst wherein the resulting product comprises at least about 60 weight percent of a 1,2,4 tri-alkylsubstituted aromatic compound.Type: GrantFiled: December 21, 2007Date of Patent: April 3, 2012Assignees: Chevron Oronite Company LLC, Chevron Oronite S.A.Inventors: Gilles P. Sinquin, Curt B. Campbell
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Patent number: 8143466Abstract: A process for the reduction of benzene in a gasoline stream, the process including: feeding a gasoline fraction including benzene and C6+ hydrocarbons and at least one of an alcohol and an ether to a catalytic distillation column comprising at least one reaction zone containing an alkylation catalyst, wherein the at least one reaction zone is above a gasoline fraction feed location; concurrently in the catalytic distillation column: separating the C6 hydrocarbons from C7+ hydrocarbons, wherein the C6 hydrocarbons and benzene distill upward into the at least one reaction zone; contacting benzene and the at least one of an alcohol and an ether in the at least one reaction zone in the presence of the alkylation catalyst to convert at least a portion of the benzene and alcohol/ether to an alkylate; recovering an overheads fraction including C6 hydrocarbons, any unreacted alcohol and ether, and water; and recovering a bottoms fraction including C7+ hydrocarbons and the alkylate.Type: GrantFiled: February 10, 2009Date of Patent: March 27, 2012Assignee: Catalytic Distillation TechnologiesInventors: Mitchell E. Loescher, Gary G. Podrebarac, Quoc T. Phan
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Patent number: 8138385Abstract: Xylene and ethylbenzene isomerization process is catalyzed by the UZM-35 family of crystalline aluminosilicate zeolites represented by the empirical formula: Mmn+Rr+Al(1-x)ExSiyOz where M represents a combination of potassium and sodium exchangeable cations, R is a singly charged organoammonium cation such as the dimethyldipropylammonium cation and E is a framework element such as gallium. These UZM-35 zeolites are active and selective in the isomerization of xylenes and ethylbenzene.Type: GrantFiled: June 2, 2011Date of Patent: March 20, 2012Assignee: UOP LLCInventors: Paula L Bogdan, Deng-Yang Jan, Christopher P Nicholas, Jaime G Moscoso
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Patent number: 8137531Abstract: An integrated process for producing liquid fuel and lubricating base oil from Fischer-Tropsch derived products which comprises (a) recovering separately from a Fischer-Tropsch synthesis reactor a Fischer-Tropsch wax and condensate; (b) hydroprocessing the wax and recovering a waxy intermediate and a hydrogen-rich normally, liquid fraction; (c) mixing the condensate and at least part of the hydrogen-rich normally liquid fraction to form a Fischer-Tropsch condensate mixture; (d) hydrotreating the condensate mixture and recovering a Fischer-Tropsch condensate product; (e) recovering from the condensate product a liquid fuel; (f) separately dewaxing the waxy intermediate and recovering a base oil; (g) hydrofinishing the base oil; (h) recovering from the hydrofinishing zone a stabilized base oil and a hydrogen-rich gas; and (i) recycling the hydrogen-rich gas to the wax hydroprocessing zone wherein the total pressure in the hydrofinishing zone is at least as high as the total pressure in the wax hydroprocessing zoType: GrantFiled: November 5, 2003Date of Patent: March 20, 2012Assignee: Chevron U.S.A. Inc.Inventors: Darush Farshid, Richard O. Moore, Jr.
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Patent number: 8134035Abstract: Provided is a method of preparing asymmetric anthracene derivative, more particularly, a method for high-yield production of an anthracene derivative in which an alkyl group, a cycloalkyl group, a heterocycloalkyl group, an aryl group or a heteroaryl group is introduced at position 2 of anthracene, and an aryl group or a heteroaryl group is introduced at each of positions 9 and 10 of the anthracene.Type: GrantFiled: May 14, 2009Date of Patent: March 13, 2012Assignee: Doosan CorporationInventors: Tae-Hyung Kim, Kyoung-Soo Kim
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Patent number: 8134036Abstract: A method for the liquid-phase alkylation of an aromatic substrate is disclosed. A reaction zone has at least one catalyst bed containing a first catalyst modified by the inclusion of a rare earth metal ion.Type: GrantFiled: March 13, 2008Date of Patent: March 13, 2012Assignee: Fina Technology IncInventors: Joseph E. Pelati, James R. Butler, Marcus Ledoux
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Patent number: 8124819Abstract: A process for oligomerization of isobutene, the process including: feeding a hydrocarbon stream comprising n-butane, 1-butene, 2-butene, isobutane, and isobutene to a catalytic distillation reactor system comprising a hydroisomerization catalyst; feeding hydrogen to the catalytic distillation reactor system; concurrently in the catalytic distillation reactor system: contacting the 1-butene with the hydrogen in the presence of the hydroisomerization catalyst to convert at least a portion of the 1-butene to 2-butene; separating the isobutane and the isobutene from the n-butane and the 2-butene; recovering the isobutane and the isobutene from the catalytic distillation reactor system as an overheads fraction; recovering the n-butane and the 2-butene from the catalytic distillation reactor system as a bottoms fraction; contacting the overheads fraction in an oligomerization reaction system with an oligomerization catalyst to convert a portion of the isobutene to oligomers.Type: GrantFiled: January 8, 2009Date of Patent: February 28, 2012Assignee: Catalytic Distillation TechnologiesInventor: Mitchell E. Loescher