Patents Examined by Tim Heitbrink
  • Patent number: 7891969
    Abstract: A nozzle for an injection molding apparatus is provided. The injection molding apparatus has a mold component that defines a mold cavity and a gate into the mold cavity. The nozzle includes a nozzle body, a heater, a tip, a tip surrounding piece and a mold component contacting piece. The nozzle body defines a nozzle body melt passage therethrough, that is adapted to receive melt from a melt source. The heater is thermally connected to the nozzle body for heating melt in the nozzle body. The tip defines a tip melt passage therethrough, that is downstream from the nozzle body melt passage, and that is adapted to be upstream from the gate. The tip surrounding piece is removably connected with respect to said nozzle body. The mold component contacting piece is connected with respect to the nozzle body.
    Type: Grant
    Filed: August 25, 2004
    Date of Patent: February 22, 2011
    Assignee: Mold-Masters (2007) Limited
    Inventor: Gheorghe Olaru
  • Patent number: 7883333
    Abstract: A valve gate of an injection valve includes a center pin whose end portion is exposed to a cavity, a valve main body accommodating the center pin, a valve tip surrounding an outer circumferential portion of the end portion of the center pin and fixed at an inner circumferential portion of the valve main body, a sleeve pin provided so as to be slidable along the center pin, a reservoir portion formed between the valve main body and the sleeve pin and accommodating a molten resin, and a heater surrounding the reservoir portion, wherein the sleeve pin is displaceable between a position where an opened state is established and a position where a closed state is established, and an end portion of the heater facing the cavity is positioned closer to the cavity than an end portion of the reservoir portion facing the cavity when the closed state is established.
    Type: Grant
    Filed: August 28, 2009
    Date of Patent: February 8, 2011
    Assignee: Aisin Seiki Kabushiki Kaisha
    Inventors: Reiko Watanabe, Tsuyoshi Tanigaki, Kazuhiro Kato, Takehiro Sato, Hiroshi Nakayama, Toshihiro Chihara
  • Patent number: 7878784
    Abstract: An injection molding machine is provided. Permanent magnets are attached to a planetary roller spindle and/or ball screw spindle or to the spindle nut of the injection molding machine. Thus, the permanent magnets are integrated into the planetary roller spindle and/or ball screw spindle or to the spindle nut of the injection molding machine.
    Type: Grant
    Filed: October 1, 2008
    Date of Patent: February 1, 2011
    Assignee: Siemens Aktiengesellschaft
    Inventors: Ulrich Eckel, Klaus Georg, Gerhard Matscheko, Georg Pengler
  • Patent number: 7874833
    Abstract: An upstream runner component defines an upstream channel for flow of molding material. A downstream runner component defines a downstream channel for flow of molding material. A wedge seal is disposed in a converging gap defined surface of the upstream runner component and the downstream runner component. The wedge seal defines a seal channel connecting the upstream channel to the downstream channel. Pressure of molding material acting on an inside surface of the wedge seal defining the seal channel pushes the wedge seal into sealing contact with the surfaces of the upstream runner component and the downstream runner component defining the converging gap.
    Type: Grant
    Filed: May 3, 2009
    Date of Patent: January 25, 2011
    Assignee: Mold-Masters (2007) Limited
    Inventor: Hitesh Kaushal
  • Patent number: 7871261
    Abstract: The invention relates to an injection molding installation with a fixed and a moveable machine clamping plate, and at least one injection unit as well as an injection molding device which is located between the machine clamping plates for producing profiled parts, elongated at least in sections, by means of closure-side components which are assigned to the one machine clamping plate, and nozzle-side components which are assigned to the other machine clamping plate, as well as a slide module which is located between these components and which has a slide which is arranged in a moveable manner on a closure-side or nozzle-side component, wherein said slide contributes to form an original mould cavity, and a drive module for controlling the movement of the moveable part(s) of the slide module, wherein the part is produced in the intended dimension and shape inside and outside the mold via the movement of the slide.
    Type: Grant
    Filed: May 4, 2007
    Date of Patent: January 18, 2011
    Assignee: Dipl. Ing. Gottfried Steiner
    Inventors: Gottfried Steiner, Thomas Krivec
  • Patent number: 7866975
    Abstract: An operating device (10) for shut-off needles in injection moulding tools with needle valve nozzles has a displaceable element (20) to which at least two shut-off needles (16) can be fastened and which can be moved between two guide rails (30) mounted so as to be longitudinally displaceable in a second direction (D2) that is perpendicular to the first direction (D1). At least two slide elements (50) are arranged between the displaceable element (20) and the guide rails (30) in grooves (40) running obliquely with respect to the first direction (D1) and to the second direction (D2), which convert a movement of the guide rails (30) in the first direction (D1) into a displacement motion of the displaceable element (20) in the second direction (D2).
    Type: Grant
    Filed: November 23, 2006
    Date of Patent: January 11, 2011
    Assignee: Gunther Heisskanaltechnik GmbH
    Inventor: Herbert Gunther
  • Patent number: 7866974
    Abstract: Disclosed, amongst other things, is a melt distribution apparatus of a hot runner and a related method for balancing melt flow to a plurality of drops. The melt distribution apparatus includes a plurality of chokes with each choke of the plurality of chokes being associated with a corresponding one of a drop of a plurality of drops. Each choke of the plurality of chokes being configured to contribute, during an injection of a molding material therethrough, a choke melt-pressure loss such that the plurality of chokes contribute an aggregate choke melt-pressure loss that is generally between 10% and 75% of an aggregate hot runner melt-pressure loss.
    Type: Grant
    Filed: March 18, 2008
    Date of Patent: January 11, 2011
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Paul R. Blais, Edward Joseph Jenko, John Knapp, Martin H. Baumann, Manon Danielle Belzile, James Osborne Plumpton, Patrice Fabien Gaillard
  • Patent number: 7867334
    Abstract: A silicon casting apparatus for producing polycrystal silicon ingot by heating a silicon melt (8) held in a mold (4) from above by a heater (3) and cooling it from below while changing the heat exchange area of a heat exchange region (HE), defined between a pedestal (5) having the mold (4) placed thereon and a bottom cooling member (6), in such a manner as to keep pace with the rise of the solid-liquid interface of the silicon melt (8), thereby causing unidirectional solidification upward along the mold (4); and a method of producing polycrystal silicon ingot using such apparatus. According to this production method, the temperature gradient given to the silicon melt (8) can be maintained at constant by adjusting the heat exchange area, so that polycrystal silicon ingot having good characteristics can be produced with good reproducibility.
    Type: Grant
    Filed: March 29, 2005
    Date of Patent: January 11, 2011
    Assignee: Kyocera Corporation
    Inventor: Youhei Sakai
  • Patent number: 7866970
    Abstract: In a hydraulic drive device (1) for an injection molding machine (M) that has a pressure control valve (Vs) incorporating a pressure sensor (2) for detecting a hydraulic pressure and a feedback control circuit (Cs) for controlling the hydraulic pressure by feedback based on a pressure detection value (Spd) obtained from the pressure sensor (2) and a pressure instruction value (Spc) fed from a molding machine controller (3), the molding machine controller (3) includes a second feedback control circuit (Cm) for correcting the pressure instruction value (Spc) that is fed to the pressure control valve (Vs) based on the pressure detection value (Spd) fed from the pressure control valve (Vs) and the pressure instruction value (Spci) obtained from the interior of the molding machine controller (3).
    Type: Grant
    Filed: April 16, 2009
    Date of Patent: January 11, 2011
    Assignee: Nissei Plastic Industrial Co., Ltd.
    Inventors: Takashi Hakoda, Isamu Komamura, Toshimi Kato, Kiyoshi Nakamura
  • Patent number: 7866971
    Abstract: A coupling for a plastics injection molding machine which connects a drive shaft to a screw comprises at least one force sensor with a measuring element for the indirect determination of the nozzle pressure. The coupling comprises a first connection which has torsional strength and does not transfer axial force. The coupling comprises a second connection, which is mechanically uncoupled from the first connection and is compression proof and does not transfer torque between the drive shaft and the feed screw. The measuring element is arranged in the force path A of the second compression proof connection but is not also in the force path T of the first connection. Thus, during operation, measurements in the measuring element are not falsified by torsional forces.
    Type: Grant
    Filed: December 12, 2007
    Date of Patent: January 11, 2011
    Assignee: Kistler Holding AG
    Inventors: Thomas Cadonau, Max Waser
  • Patent number: 7857615
    Abstract: An injection mold has a plurality of cavities and a runner system for injecting material into the cavities. The runner system includes a main-runner and a sub-runner. The sub-runner interconnects the main-runner and the cavities. The sub-runner includes a first runner and a pair of second runners. The first runner connects the main-runner, and the second runners respectively connects ends of the first runner. A buffer rejoin is formed around a joint of the first runner and each second runner for mixing material when the material flows from the first runner into the second runners to make the material have a symmetric speed distribution in the second runners.
    Type: Grant
    Filed: June 30, 2009
    Date of Patent: December 28, 2010
    Assignees: Fu Zhun Precision Industry (Shen Zhen) Co., Ltd., Foxconn Technology Co., Ltd.
    Inventors: Xin-Xiang Zha, Jer-Haur Kuo
  • Patent number: 7854868
    Abstract: A mold protecting system for an injection molding machine includes a voltage source, a controller, a first mold, a second mold, a fixed platen, and a movable platen. The first mold is fixed to the movable platen. The second mold is fixed to the fixed platen. The controller from the voltage source to charge the first and second molds, and detects the capacitance between the first and second molds when the distance between the first and second molds equals a pre-set value. If the capacitance between the first and second molds is greater than a reference value, the controller controls the movable platen to stop moving.
    Type: Grant
    Filed: October 13, 2008
    Date of Patent: December 21, 2010
    Assignee: Foxnum Technology Co., Ltd.
    Inventor: Han-Chieh Chang
  • Patent number: 7854605
    Abstract: The present invention relates to injection molding apparatus (10) comprising a main manifold plate (16) fitted with at least several flow ducts (18), further at least two auxiliary manifold plates (22) fitted with several flow ducts (24), said auxiliary manifold plates being configured above and underneath the main manifold plate (16), the flow ducts (24) of the particular auxiliary manifold plates (22) fluidly communicating with those of the main manifold plate (16), further with needle valve nozzles (26) configured in mutually opposite and back-to-back manner and fluidly communicating with the flow ducts (24) of the auxiliary manifold plates (22), where the needle valve nozzles (26) each comprise one valve needle (28) to open/close a nozzle outlet aperture, and further pneumatically or hydraulically actuated plunger units (units (30; 71) driving the valve needles (28), said plunger units being received in at least one separate receiving plate (32; 70) configured between the auxiliary manifold plates (22), a
    Type: Grant
    Filed: August 18, 2007
    Date of Patent: December 21, 2010
    Assignee: Gunther Heisskanaltechnik GmbH
    Inventor: Herbert Gunther
  • Patent number: 7850442
    Abstract: An injection molding apparatus includes a manifold having a manifold melt channel for receiving a melt stream of moldable material under pressure and at least one nozzle having a nozzle melt channel in fluid communication with the manifold melt channel. The nozzle has an opening that intersects with the nozzle melt channel, the opening having a central axis that is at an angle with respect to a central axis of the nozzle. A nozzle tip is coupled to the nozzle at one end of the opening. A valve pin bushing is coupled to the nozzle at an end of the opening opposite the nozzle tip. A valve pin extends through the opening. A primary actuator is connected to the valve pin. A nozzle locator piece is connected to the nozzle for mating with a side plate to locate the nozzle with respect to the mold gate.
    Type: Grant
    Filed: June 20, 2008
    Date of Patent: December 14, 2010
    Assignee: Mold-Masters (2007) Limited
    Inventors: Fabrice Fairy, Hitesh Kaushal, Douglas Ursu
  • Patent number: 7845925
    Abstract: A valve gate assembly for regulating a flow of molten material into a mold. The valve gate assembly includes a movable valve that can be positioned between a fully closed position and a fully open position. The valve gate assembly further includes an actuating system operatively cooperating with the valve to move the valve and infinitely position the valve between the fully closed position and the fully open position.
    Type: Grant
    Filed: August 4, 2009
    Date of Patent: December 7, 2010
    Assignee: Plastic Engineering & Technical Services, Inc.
    Inventors: Patrick A. Tooman, Bruce Casey
  • Patent number: 7845936
    Abstract: An injection molding apparatus having a sealing arrangement between a hot runner manifold and edge-gated nozzle that accommodates thermal expansion during operation is disclosed. A spacer element is axially fixed in position between the manifold and a mold plate in which the nozzle sits. The nozzle includes a reduced diameter spigot portion on an upstream end that is in a telescopic/slidable relationship with a bore of the spacer element. The nozzle includes radially extended nozzle tips axially fixed in position at a downstream end of the nozzle that are in fluid communication with respective mold gates and corresponding mold cavities. In the cold condition, a gap G exists between a shoulder of the nozzle proximate the spigot portion and a corresponding surface of the spacer element bore. Under operating conditions, thermal expansion of the nozzle is accommodated in a direction of the manifold by the gap.
    Type: Grant
    Filed: January 21, 2009
    Date of Patent: December 7, 2010
    Assignee: Mold-Masters (2007) Limited
    Inventor: Denis Babin
  • Patent number: 7841854
    Abstract: A temperature adjustment mechanism for use in an injection molding machine that shortens a molding cycle time while preventing the occurrence of a stranding phenomenon in an optimum manner. A passage includes an opening arranged near an outer surface of an outlet of an injection nozzle for an injection molding machine. A supply control unit supplies the passage with at least one of cooling air and heating air to selectively eject the cooling medium, the heating medium, and a mixture of the cooling medium and the heating medium near the outer surface of the outlet.
    Type: Grant
    Filed: November 20, 2006
    Date of Patent: November 30, 2010
    Assignee: Kabushiki Kaisha Tokai Rika Denki Seisakusho
    Inventors: Masaya Ota, Haruo Yokohama, Yasuji Tanaka, Yasuo Hirakawa, Shinichiro Sekido
  • Patent number: 7841853
    Abstract: This invention discloses an injection molding machine and a heat-insulating structure of a barrel thereof. The heat-insulating structure covers the barrel of the injection molding machine. The heat-insulating structure includes a plurality of heat-insulating units and a plurality of heat-resistant interlinings. The heat-insulating units are disposed on an outer surface of the barrel in turn along an axial direction of the barrel. The heat-resistant interlinings are located between the heat-insulating units and connect the heat-insulating units, respectively. Each heat-insulating unit includes a heat-resistant layer, a heat-insulating material layer, and an insulating layer in turn. The heat-resistant layer covers the outer surface of the barrel of the injection molding machine.
    Type: Grant
    Filed: July 30, 2009
    Date of Patent: November 30, 2010
    Assignees: Maintek Computer (Suzhou) Co., Ltd., Pegatron Corporation
    Inventors: Chiu-ting Yu, Hsien-chih Wu, Yu-xiu Wu, Bo-tao Jiang, Shih-chi Hsu
  • Patent number: 7841856
    Abstract: Injection system with closing rod (2) provided with a cleaning device (6, 7, 8) suitable for removing the powder of molten plastic that builds up in the movement areas of the closing rod (2), in particular in the thrust bearing (3), during the normal operation of a molding machine. Advantageously the system according to the invention avoids the limitation of the piston stroke and the subsequent blockage with time and thus also the blockage of the closing rod, considerably reducing the number of maintenance operations and thus increasing the productivity of the molding machine.
    Type: Grant
    Filed: August 2, 2006
    Date of Patent: November 30, 2010
    Assignee: S.I.P.A. Societa Industrializzazione Progettazione E Automazione S.p.A.
    Inventors: Matteo Zoppas, Massimo Rossi, Loris Pilat, Andrea Bazzo
  • Patent number: 7841855
    Abstract: A nozzle 10 used in injection molding comprises at least one runner 30 within a nozzle casing 20 to convey injection material to be processed. At its lower end, the runner 30 communicates, in flow-transmitting manner, through a nozzle orifice element 40 and an insert 50, with an injection mold cavity constituted by at least one mold insert 12, 13. The insert preferably is made in powder metallurgy form of a wear-resistant material and is configured in limited longitudinally displaceable manner in the nozzle orifice 40 in the lower end of the runner 30. Said insert 50 furthermore constitutes a gate aperture 18. In the embodiment mode of a needle shutoff nozzle 10, a shutoff needle 60 displaceable between an open and a closed position passes through the runner 30 and through the insert 50 which constitutes a centering element wherein an intake cone 54 centers the intrinsic sealing element 65 of the needle 60.
    Type: Grant
    Filed: August 13, 2004
    Date of Patent: November 30, 2010
    Assignee: Gunther Heisskanaltechnik GmbH
    Inventors: Herbert Gunther, Johannes Petrus Van Lieshout