Abstract: An organic-inorganic polymer comprising aluminosilicate having grafted thereon an organic radical having a —SH or —S(—CH2)n—S— group wherein n is from 0 to 4.

Abstract: Fine aluminum powders are prepared by decomposing alane-adducts in organic solvents under an inert atmosphere to provide highly uniform particles and believed particularly effective as fuels and additives, in pyrotechnics, and in energetic materials. Effective adduct species are trialkyl amines and tetramethylethylenediamine, ethers and other aromatic amines. Effective production is obtained at atmospheric pressure and at temperatures as low as 50° C. with xylene solvent. Toluene, dioxane, and tetramethylethylenediamine were also effective solvents. Aliphatic solvents and other aromatic and polar solvents are believed effective. Titanium catalyst was provided as a halide, amide, and alkoxide; and it is believed that the corresponding compounds of zirconium, hafnium, vanadium, niobium, and tantalum are effective as catalysts. Particle size was controlled by varying catalyst concentration and by varying the concentration of an adducting species.

Abstract: A composition useful for the extraction of metals and metalloids comprises (a) carbon dioxide fluid (preferably liquid or supercritical carbon dioxide); and (b) a polymer in the carbon dioxide, the polymer having bound thereto a ligand that binds the metal or metalloid; with the ligand bound to the polymer at a plurality of locations along the chain length thereof (i.e., a plurality of ligands are bound at a plurality of locations along the chain length of the polymer). The polymer is preferably a copolymer, and the polymer is preferably a fluoropolymer such as a fluoroacrylate polymer. The extraction method comprises the steps of contacting a first composition containing a metal or metalloid to be extracted with a second composition, the second composition being as described above; and then extracting the metal or metalloid from the first composition into the second composition.

Abstract: A system for establishing and maintaining a supersonic coherent gas jet, effective with either an oxidizing or an inert gas, employing a converging/diverging nozzle for establishment of a non-disruptive initial supersonic velocity, and a slower moving defined triple layered flame envelope coaxial with the jet for effective maintenance of the supersonic velocity. The invention is particularly useful for providing gas into a pool of liquid.

Abstract: The tundish flux composition of the invention employs solid recycled ladle metallurgy furnace (LMF) slag as a fluidizing and refining base ingredient in a mixture of raw materials. The preferred recycled LMF slag material comprises about 35% to about 65% CaO, about 10% to about 35% Al2O3, about 1% to about 10% SiO2, about 3% to about 15% MgO, about 0.3% to about 10% FeO, about 0.1% to about 5% MnO, about 0.1% to about 0.15% P2O5, and about 0.1% to about 0.5% S. The tundish flux composition comprises from about 10% to about 80% of recycled LMF slag with the balance being raw materials selected from a calcium oxide source, a fluorine source, a magnesium oxide source, a carbon source, a silica source, a sodium source, a potassium source, and mixtures of these raw materials.

Abstract: A separator for use in a direct reduction reactor comprises an elongated tubular housing having a cooling chamber for receiving a cooling medium for cooling the internal wall surface of the separator contacted by metallized iron fines.

Abstract: A steel production method including preparing reduced iron pellets, taking a first portion of the reduced iron pellets and charging the first portion of the reduced iron pellets in a submerged electrical arc furnace such that a sufficient amount of hot metal is produced to efficiently melt and charge a second portion of the reduced iron pellets in an electrical arc furnace, and melting and charging the second portion of reduced iron pellets in the electrical arc furnace, thereby producing steel, wherein the first and second portions of the reduced iron pellets have a ratio between 30 to 70 wt. %.

Abstract: The invention relates to a process for pyrometallurgical processing, in a furnace chamber, of metal-containing waste which may also contain a quantity of organic material. The process involves a reducing gas being blown with high velocity onto the surface of the smelt in which the metal oxides are present in the molten state, the reducing gas being made by incomplete combustion of a fuel and/or the organic material and an oxygen-containing gas. Additionally, steam and/or an oxygen-rich gas such as almost pure oxygen are injected, roughly parallel to the surface of the smelt, into the oven chamber above said surface. The total amount of oxygen used in the furnace chamber is lower than the amount required stoichiometrically for complete combustion of the organic material together with the fuel.

Abstract: In order to prevent aging of an Sn--Zn system alloy solder paste, 0.5-5% by weight of a compound obtained by adding an ethylene oxide to cyclohexylamine, preferably together with 0.5-5% by weight of a polyoxyethylene alkylamine is added to a flux of said solder paste.

Abstract: A process is provided for pelletising a metal ore comprising forming an intimate mixture of particulate ore and a binder in the presence of moisture, forming green pellets by agitation of the mixture and firing the green pellets to produce ore pellets. In the process the binder comprises a hydroxamate polymer made from water-soluble ethylenically unsaturated monomer or monomer blend and which has pendant groups of the formula ##STR1## This provides advantages in wet strength, dry strength and drop number of pellets, especially at low moisture content of the pellets.

Abstract: The present invention is an integrated process and apparatus for supplying at least a portion of the reducing gas feedstock to a reduction reactor, such as a reactor for the direct reduction of iron, wherein the reducing gas contacts a feed material at a mean operating gas pressure and effects reduction of the feed material to provide a reduced product. The integrated process includes gasifying a hydrocarbonaceous feedstock in a partial oxidation reaction to produce a synthesis gas which comprises hydrogen, and carbon monoxide at a pressure substantially greater than the mean operating gas pressure in the reduction reactor. The synthesis gas is expanded to lower its pressure to substantially the mean operating gas pressure in the DRI reduction reactor to thereby form the reducing gas feedstock at the pressure conditions used for the DRI reaction.

Abstract: Molten iron is prepared by (1) providing iron oxide and a carbonaceous reducing agent, (2) preparing a shaped product from the carbonaceous reducing agent and the iron oxide, (3) preparing solid reduced iron from the shaped product, wherein the solid reduced iron has a metallization of at least 60%, a specific gravity of at least 1.7, and a carbon content of at least 50% of the theoretical amount required for reducing the iron oxide remaining in the solid reduced iron, and, (4) before substantial cooling occurs, heating the solid reduced iron in an arc heating-type melting furnace at a high temperature. The molten iron can be prepared efficiently from iron ores of relatively low iron content without causing erosion of refractories, at high energy and high reduction efficiencies, and by a simple operation in a simple facility.

Abstract: A method and apparatus for solar heating a leach solution prior to its distribution over an ore heap. The apparatus includes a distribution mat having a series of individual emitter tubes joined by heat absorbing panels. The heat absorbing panels collect and transfer the absorbed solar energy to the leach solution passing through the emitter tubes. The temperature of the leach solution passing through the emitter tubes is elevated above ambient prior to the leach solution percolating down through the ore heap. The distribution mat formed by the plurality of emitter tubes and heat absorbing panels is formed from a flexible material, thereby allowing the distribution mat to be rolled and unrolled during application to the ore heap.

Abstract: An aluminum alloy is industrially producible and has higher strength and toughness than the prior art alloys. The high-strength high-toughness aluminum alloy includes a first phase of .alpha.-aluminum consisting of crystal grains whose mean crystal grain size is within the range of 60 to 1000 nm and a second phase of at least two different of intermetallic compounds consisting of crystal grains whose mean crystal grain sizes are within the range of 20 to 2000 nm. The crystal grains of the intermetallic compounds are dispersed so that they are only intermittently, and not continuously, linked throughout the alloy material.

Abstract: Briquettes or tablets to be added to an aluminium melt, are made up by the combination of an agglutinated powder which include, at least, an aluminium powder, a powder of one or more metals or alloys including those to be added, and a wax-type organic compound, all in adequate proportions. This combination allows the increase of the dissolution velocity of the added metals, the recoveries of the added metal, a better stirring of the melting aluminium, and the reduction of impurities and of accumulated metal in the bottom of the furnace.

Abstract: A method of and an apparatus for the production of steel utilizing a single vessel for the electric arc smelting of scrap, directly reduced iron or pig iron in solid form, and for the oxygen blowing of the resulting melt through an oxygen lance introduced via a tower-shaped part of the roof. Another part of the roof can pivot to allow charging of the furnace with solids and the tower can be provided with a funnel enabling a molten iron charge to be fed to the furnace.

Abstract: The present invention provides a metal containing compound reduction and melting process which entails feeding a burden made of a mixture of the metal containing compound and a suitable reductant in particulate form into an electrically heatable vessel which contains a bath of the metal in liquid form so that a reaction zone is formed in the burden in which the metal containing compound is reduced and a melting zone is formed below the reaction zone in which the reduced metal is melted; and controlling the process in such a manner that substantially all of the reduction of the metal containing compound takes place in the solid phase.

Abstract: A process for at least partially reducing iron oxides comprises forming a bed of reactants on a hearth of a rotary hearth furnace, the reactants comprising (a) mixture of iron ore fines and particulate carbonaceous material and/or (b) micro-agglomerates of iron ore fines and particulate carbonaceous material. The mixture and/or the micro-agglomerates are heated in the rotary hearth furnace to at least reduce the iron oxides. The "micro-agglomerates" are agglomerates that are less than 1400 microns (and preferably more than 500 microns) in diameter. The at least partially reduced product is preferably used in the production of metallic iron. An apparatus for at least partially reducing iron oxides is also claimed. The process permits operation of the rotary hearth furnace without requiring pelletisation of iron oxides fines and coal.

Abstract: An improved method for modifying slag in an electric arc furnace comprising introducing into the slag, or on top of the slag, vermiculite platelets which have been refined into concentrated form whereby the flakes comprise at least 50%, and more preferably at least 80%, by dry weight hydrated magnesium aluminum (iron) silicate.

Abstract: Disclosed and claimed is an efficient process for extraction of metals from ores using carbon catalyzed leaching. Specifically exemplified is the extraction of cobalt and nickel from laterite ore.