Abstract: An injection mold for forming a light guide plate including a first block, a second block configured to face the first block, a forming portion included between the first and second blocks facing each other and having a shape of the light guide plate, an injection portion formed at the first block and configured to receive injected resin for forming the light guide plate, and a gate portion configured to guide the injected resin from the injection portion to the forming portion. Further, a width of a first end portion of the gate portion that is connected to the forming portion is 50%-80% of a width of the forming portion.

Abstract: A nozzle body defines an upstream channel. A downstream bracing portion has a lateral bore. A nozzle tip extends laterally through the lateral bore of the bracing portion and has a sealing surface for engaging a gate component that defines a mold gate. The runnerless nozzle further includes a securing component inserted into the bracing portion to hold the nozzle tip against the bracing portion. The bracing portion or the securing component defines a lateral channel in communication with the upstream channel for delivering molding material to the nozzle tip. The nozzle tip can be removed by removing the securing component.

Abstract: A nozzle body defines an upstream channel. A downstream bracing portion has a lateral bore. A nozzle tip extends laterally through the lateral bore of the bracing portion and has a sealing surface for engaging a gate component that defines a mold gate. The runnerless nozzle further includes a securing component inserted into the bracing portion to hold the nozzle tip against the bracing portion. The bracing portion or the securing component defines a lateral channel in communication with the upstream channel for delivering molding material to the nozzle tip. The nozzle tip can be removed by removing the securing component.

Abstract: A nozzle body defines an upstream channel. A downstream bracing portion has a lateral bore. A nozzle tip extends laterally through the lateral bore of the bracing portion and has a sealing surface for engaging a gate component that defines a mold gate. The runnerless nozzle further includes a securing component inserted into the bracing portion to hold the nozzle tip against the bracing portion. The bracing portion or the securing component defines a lateral channel in communication with the upstream channel for delivering molding material to the nozzle tip. The nozzle tip can be removed by removing the securing component.

Abstract: A mold plate module includes a mold plate and an inserting block. The mold plate includes a first surface, a blind hole defined in the first surface, a through hole defined in a bottom surface of the mold plate in the blind hole, two mold cavities, and two first sub-runners. The two first sub-runners are defined in the first surface, and connect the corresponding mold cavities to the blind hole. The inserting block includes a second surface, a lateral surface, a block through hole defined in the second surface, and at least one second sub-runner defined in the second surface. The at least one second sub-runner communicates with the block through hole and extends toward and terminating at the lateral surface. The inserting block is detachably received in the blind hole and rotatable relative to the mold plate to switchingly couple the at least one second sub-runner with the first sub-runners.

Abstract: A valve gate assembly for regulating a flow of molten material into a mold. The valve gate assembly includes a movable valve that can be positioned between a fully closed position and a fully open position. The valve gate assembly further includes an actuating system operatively cooperating with the valve to move the valve and infinitely position the valve between the fully closed position and the fully open position.

Abstract: A notched region in which the outer periphery of a screw flight is cut out is provided in a molding material feed screw. A wedge-shaped portion is formed by both a front wall surface of the screw flight and a wall surface of the boundary where the outer periphery of the screw flight is cut out. As a result of rotation of the molding material feed screw, since the wedge-shaped portion advances while pushing aside resin pellets located in the front thereof in two lateral directions of the front wall surface of the screw flight and the wall surface of the boundary where the outer diameter of the screw flight is cut out, entrapment of the resin pellets between the edge of a material supply port of a molding material supply device and the outer periphery of the screw flight is avoided as much as possible.

Abstract: A bottom insert for a mold cavity for the production of moldings of plastic material. The mold cavity has a main body with a hot side which has a recess for receiving molten plastic material under pressure and a cold side having a recess, the inside contour of which is intended to come into contact with the molding to be produced and to shape the outside contour thereof. A gate (17) is provided that connects the recess of the hot side to the recess of the cold side and is intended to introduce molten plastic material from the hot side into the cold side. In accordance with the invention there is provided a device for thermal insulation within the bottom insert between the hot side and the cold side of the bottom insert to permit more rapid cooling of the cold side by restricting heat flow from the hot side.

Abstract: An injection molding machine (1) having a stack mold (2) for producing injection molded parts comprises a fixed exterior molding part (3), a central block (5), as well as a mobile exterior molding part (4), with molding cavities being formed between the molding areas (9a, 9b) at the interior sides of the exterior molding parts (3, 4) and molding areas (10a, 10b) at opposite exterior sides of the central block (5). The central block (5) is supported rotationally or pivotally and at two exterior surfaces, adjacent to each other in the rotational or pivotal direction, molding areas (10a) are provided for first partial pre-molds (8a, 8c, 8e) and at the two other exterior surfaces, adjacent to each other, molding areas (10b) for second partial pre-molds (8b, 8d).

Abstract: An injection molding system is disclosed that utilizes a melt channel wherein at least a portion of the melt channel has a noncircular cross-section for balancing shear in a melt stream of moldable material that flows therethrough. The noncircular cross-section of the melt channel portion may be, for e.g., capsule-shaped, extended egg-shaped, oval, teardrop-shaped, or peanut-shaped. A flow splitter is also disclosed that is positioned offset from a central axis of an upstream melt channel to protrude between inlets of respective downstream melt channels, where the upstream melt channel splits into the downstream melt channels, to thereby create a narrower inlet into one of the downstream melt channels and a wider inlet into the other of the downstream melt channels.

Abstract: A mold heating/cooling structure for a mold configured with a die base and an insert, comprising: a heat insulating layer, disposed surrounding a die impression of the die base for insulating the heat conduction between the die base and the insert; a magnetic powder layer, disposed against the heat insulating layer; a coil, being disposed on the magnetic powder layer in a manner that it is circling from the outside in toward the center of the magnetic powder layer; and a cooling plate, configured with a plurality of second fluid channels provided fro a fluid to flow therein. With the aforesaid structure, the insert can be heated directly by the coil the it is subject to a high-frequency current, and the heated coil as well as the insert can be cool down with high efficiency as soon as the fluid is fed into the second fluid channels.

Abstract: A removing device includes a fixture, an extendable and retractable arm, a heating rod, and a rotatable head. The fixture includes a top surface, a bottom surface, and a hole extending from the top surface to the bottom surface. The arm is threadedly engaged in the hole. The heating rod is coupled to an end of the arm. The heating rod includes a first portion inserted in the hole and coupled to the arm, and a second portion protruding from the bottom surface. The heater heats the heating rod. The rotatable head is rotatable relative to the fixture to move the heating rod between an extended position and a retracted position. In the extended position, the second portion heats the base material of the broken portion of a runner system. In a retracted position, the broken portion of the lens runner system is moved away from the injection mold.

Abstract: There is provided an injection die characterized in that the injection die is separated into at least two pieces, that a cavity for frame is formed between the separated dies, that the cavity for frame is provided with an additional cavity via a coupling hole, and that the coupling hole communicating with the additional cavity is provided at a confluence point of a resin in melted condition of the cavity for frame, at around a gate, at around a cavity for a fixing component, or at around a cavity for frame of which thickness is deep.

Abstract: An injection molding apparatus is provided with a die having a hot nozzle, and a manifold formed by a hot runner. A communication passage that is in communication with the cavity is provided in the die, a concave portion defined at an end portion of the die, and the hot nozzle includes a nozzle body of a cylindrical shape that is inserted in the communication passage, and a flange portion that is formed at an end side of the nozzle body and is exposed outside of the communication passage, in which a band heater that heats the nozzle body is inserted between the communication passage and the nozzle body, and a ring heater that heats this flange is inserted in the concave portion and between the communication passage and the flange.

Abstract: The invention concerns a mold for forming a single-use floss holder containing a length of dental floss having a wax composition applied thereto, the mold including a first part having a first cavity disposed therein, the first cavity defined by a bottom base surface and a peripheral sidewall, and including a base portion, first and second spaced-apart portions having proximal and distal sections and extending from the base portion, and a second part having a second cavity disposed therein, the second cavity defined by a bottom base surface and a peripheral sidewall, and including a base portion, first and second spaced-apart portions having proximal and distal sections and extending from the base portion and terminating in the distal section; and a groove having an aspect ratio of about 10:1 or greater and having first and second terminal sections and a mid-section, the groove extending an entire width of the second part, where the first and second terminal sections of the groove traverse and are coincident

Abstract: One or more nozzles define separate nozzle channels. The nozzles are coupled to a manifold, so that each of the nozzle channels communicates with a different mold gate. A molding material distribution insert is coupled to the manifold and has a body defining a distribution channel and a plurality of drop channels equal in number to the nozzle channels. The distribution channel is an open distribution channel formed on an outer surface of the body and enclosed by the manifold. The drop channels intersect the distribution channel and exit the body at a different one of the nozzle channels. A valve pin bushing can extend into the drop channels. Valve pins can extend from actuators, through the valve pin bushing and the drop channels, and to the mold gates. A valve pin holder can be coupled to the actuator and coupled to heads of the valve pins.

Abstract: According to an aspect, there is disclosed a hot runner system (100), comprising: a first surface (205) being elastically deformable; a second surface (210) forming, in cooperation with the first surface (205), a melt-leakage gap (215) being located between the first surface (205) and the second surface (210); and an active material (220) being: (i) coupled with the first surface (205), (ii) held normally stationary, (iii) configured to be operatively coupled with a signal source (225), and (iv) configured to elastically deform in response to receiving a signal from the signal source (225), upon elastic deformation of the active material (220), the first surface (205) becomes moved toward the second surface (210) such that a size (235) of the melt-leakage gap (215) becomes controlled.

Abstract: A mold for making a product having a barbed structure at an intermediate position thereof has a stationary mold including a fixing board, a mold board, a core, an oblique block, a limiting element, and an elastic element. The mold board has a trough and a limiting chute. The core has a cavity and a slide chute. The oblique block having a hole communicating the cavity is movably disposed in the slide chute. An end of the block is extendable out of the cavity and an opposite end forms an accommodating hole. The limiting element includes a limiting end extending into the accommodating hole and a fixing end movably disposed in the limiting chute. The elastic element of which one end is against the accommodating hole and an opposite end is set against the trough is disposed in the accommodating hole.

Abstract: Disclosed is a hot runner (100), including: a first plate (102) having a first-plate alloy; a second plate (104) having a second-plate alloy, the second plate (104) being coupled with the first plate (102), and the second plate (104) and the first plate (102) defining a manifold pocket (213); a manifold (224) being supportively received in the manifold pocket (213), and the manifold (224) having a drop (225); a nozzle assembly (400) being supportively received by the second plate (104), the nozzle assembly (400) connecting with the drop (225) of the manifold (224); and a nozzle-support structure (101), including: a first load-bearing insert (207) contacting the second plate (104), the first load-bearing insert (207) contacting the nozzle assembly (400), the first load-bearing insert (207) having a first insert material being stronger than the second-plate alloy of the second plate (104), the first insert material being strong enough to withstand a first high-point load (150) to be transmitted from the nozzle

Abstract: The present invention is a nozzle for an injection molding runner system where parts of the nozzle, and in particular the nozzle tip are made from a nanocrystalline material. Nanocrystalline materials used include nanocrystalline copper and nanocrystalline nickel, which have high thermal conductivity and increased material strength. A conventional form of the metal is worked till its grains are reduced in size to less than 100 nm to achieve the desired properties.