Patents Examined by Tom P Duong
  • Patent number: 10576419
    Abstract: A selective catalytic reduction system may include a single housing defining a single centerline axis. The selective catalytic reduction system may also include a diesel particulate filter disposed within the single housing and having a DPF center axis aligned with the single centerline axis. The selective catalytic reduction system may also include an SCR catalyst disposed within the single housing and having a center axis aligned with the single centerline axis. In some implementations, the diesel particulate filter may include one or more SiC filters. In some implementations, the SCR catalyst may include one or more extruded SCR catalysts.
    Type: Grant
    Filed: September 7, 2018
    Date of Patent: March 3, 2020
    Assignee: Cummins Emission Solutions, Inc.
    Inventors: Randolph G. Zoran, Ryan M. Johnson, David M. Sarcona, A. Carl McDonald, Jr., Kenneth R. Federle, John G. Buechler, Scott Lubenow
  • Patent number: 10577999
    Abstract: System for the removal of noxious compounds and particulate matter from exhaust gas of a compression ignition engine comprising a three way catalyst unit having an NH3-SCR activity, an ammonia oxidation activity and an adsorption activity of volatile vanadium and tungsten compounds volatilized off an upstream SCR active catalyst.
    Type: Grant
    Filed: August 22, 2019
    Date of Patent: March 3, 2020
    Assignee: UMICORE AG & CO. KG
    Inventors: Keld Johansen, Ton V. W. Janssens
  • Patent number: 10570794
    Abstract: An electrically heated catalyst device that can uniformly heat a catalyst via comb-shaped electrodes even when current is repeatedly made to flow through the electrodes. The device includes a carrier having a metal catalyst supported thereon, a pair of comb-shaped electrodes each having wire portions, a base layer between each comb-shaped electrode and the carrier, and a fixation layer for fixing each wire portion on the base layer. The fixation layer is rectangular in shape when the outer peripheral surface of the carrier is seen from a direction orthogonal to the central axis of the carrier along the longitudinal direction of the device. A pair of opposite first sides of the fixation layer are parallel with the extending direction of each wire portion on opposite sides thereof, and a pair of second sides coupling opposite ends of the first sides are orthogonal to the extending direction of each wire portion.
    Type: Grant
    Filed: May 13, 2019
    Date of Patent: February 25, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Rentaro Mori, Takeo Kobayashi
  • Patent number: 10569264
    Abstract: A catalyst for oxidising ammonia comprises a selective catalytic reduction (SCR) catalyst and a composite heterogeneous extruded honeycomb having longitudinally extending parallel channels, which channels being defined in part by channel walls having a total longitudinal length, wherein the channel walls comprise a pore structure including a periodic arrangement of porous cells embedded in an inorganic matrix component, at least some of which porous cells are defined at least in part by an active interface layer of a catalytically active material comprising a precious metal supported on particles of a support material.
    Type: Grant
    Filed: February 3, 2017
    Date of Patent: February 25, 2020
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Juergen Bauer, Mikael Larsson, Jing Lu
  • Patent number: 10570799
    Abstract: A purification control device (12) controls a urea water injector (5) for supplying urea as a reducing agent to an SCR catalyst (4). The purification control device (12) sets a pre-deterioration maximum occlusion amount based on the SCR catalyst temperature, and estimates the concentration of ammonia discharged from the SCR catalyst (4), as an estimated ammonia concentration, based on upstream NOx concentration information, downstream NOx concentration information, urea injection amount information, the pre-deterioration maximum occlusion amount, and ammonia occlusion amount information. The purification control device (12) acquires downstream ammonia concentration information. When the downstream ammonia concentration is greater than the estimated ammonia concentration, the purification control device (12) decreases the supply amount of urea from the urea water injector (5).
    Type: Grant
    Filed: May 7, 2019
    Date of Patent: February 25, 2020
    Assignee: NGK SPARK PLUG CO., LTD.
    Inventors: Yoshinori Hibino, Kentaro Mori
  • Patent number: 10570802
    Abstract: System for the removal of noxious compounds and particulate matter from exhaust gas of a compression ignition engine comprising a three way catalyst unit having an NH3-SCR activity, an ammonia oxidation activity and an adsorption activity of volatile vanadium and tungsten compounds volatilized off an upstream SCR active catalyst.
    Type: Grant
    Filed: August 22, 2019
    Date of Patent: February 25, 2020
    Assignee: UMICORE AG & CO. KG
    Inventors: Keld Johansen, Ton V. W. Janssens
  • Patent number: 10557397
    Abstract: A system for asynchronously delivering reductant from a reductant storage tank to a first selective catalytic reduction system and a second selective catalytic reduction system included in an aftertreatment system includes: a reductant insertion assembly fluidly coupled to the reductant storage tank, the reductant insertion assembly configured to be fluidly coupled to each of the first selective catalytic reduction system and the second selective catalytic reduction system, the reductant insertion assembly including a first injector fluidly coupled to the first selective catalytic reduction system, and a second injector fluidly coupled to the second selective catalytic reduction system; and a controller communicatively coupled to the reductant insertion assembly.
    Type: Grant
    Filed: June 18, 2019
    Date of Patent: February 11, 2020
    Assignee: Cummins Emission Solutions Inc.
    Inventor: Nassim Khaled
  • Patent number: 10550747
    Abstract: A combustion system for ships operated at low cost is provided. A combustion system 1 for ships includes an internal combustion engine 20 that burns fuel, an exhaust line L2 through which exhaust gas flows, the exhaust gas being generated through combustion of the fuel in the internal combustion engine 20, an exhaust heat recovery device 40 that is disposed in the exhaust line L2 and that recovers exhaust heat from the exhaust gas discharged from the internal combustion engine 20, and a denitration device 50 that is disposed in the exhaust line L2 and that removes nitrogen oxide from the exhaust gas using a denitration catalyst. The denitration device 50 is disposed downstream from the exhaust heat recovery device 40 in the exhaust line L2. The denitration catalyst contains 43 wt % or more of vanadium pentoxide and has a BET specific surface area of 30 m2/g or more.
    Type: Grant
    Filed: March 7, 2017
    Date of Patent: February 4, 2020
    Assignees: The Chugoku Electric Power Co., Inc., Tokyo Metropolitan University
    Inventors: Eiji Kiyonaga, Kenji Hikino, Keiichiro Morita, Akihiro Nakamura, Masatake Haruta, Toru Murayama, Makoto Mino
  • Patent number: 10544724
    Abstract: An exhaust component assembly includes a heat shield and a mounting structure to attach the heat shield to an outer housing of an exhaust component. The mounting structure includes a primary insulator located between an outer surface of the outer housing and an inner surface of the heat shield, and at least one secondary insulator positioned adjacent the primary insulator. The primary insulator comprises a sheet of material including at least one encapsulated insulating cavity.
    Type: Grant
    Filed: March 23, 2017
    Date of Patent: January 28, 2020
    Assignee: Faurecia Emissions Control Technologies, USA, LLC
    Inventors: Robin Willats, Jerome Brian Hornback, John G. Rohde, Thibaut Contremoulins, Maria Saur
  • Patent number: 10543457
    Abstract: Systems, methods, and apparatus are contemplated in which a tube cell that produces a dielectric barrier discharge (DBD) is individually configured to minimize the mixing of unwanted byproducts of the generated plasma with an exhaust air stream. The tube cell generates a DBD within a tube cell, such that oxidants or radicals are generated in an environment substantially separated from the exhaust stream. The generated oxidants are directed to intersect with the exhaust stream to minimize the generation of unwanted byproducts. The tube cells are further shaped and arranged in tube cell arrays to alter the flow dynamics of the exhaust stream and the oxidant or radical streams, including mixing of the streams.
    Type: Grant
    Filed: October 18, 2018
    Date of Patent: January 28, 2020
    Assignee: ThrivalTech, LLC
    Inventor: Garrett Hill
  • Patent number: 10539060
    Abstract: Various embodiments include a catalyst measuring system for on-board diagnostics and for determining the aging of an SCR catalytic converter for a vehicle comprising: a processor; an SCR catalytic converter for purifying exhaust gas of the vehicle; a high-frequency sensor for determining the ammonia loading of the SCR catalytic converter; a NOx sensor for sensing the NOx concentration downstream of the SCR catalytic converter; and an ammonia dosing system for injecting ammonia into an exhaust system of the vehicle. The control device instructs the ammonia dosing system to inject ammonia selectively into the exhaust system at a plurality of different dosing rates. The control device evaluates data received from the NOx sensor and of the high-frequency sensor to calculate the ammonia dosing rate.
    Type: Grant
    Filed: August 2, 2017
    Date of Patent: January 21, 2020
    Assignee: CPT GROUP GMBH
    Inventors: Ralf Moos, Willibald Reitmeier, Markus Dietrich, Denny Schädlich, Markus Hien, Katharina Burger
  • Patent number: 10537852
    Abstract: An exhaust-gas-purifying system of an internal combustion engine of the present disclosure sets a reduction treatment necessity flag to ON when an input gas temperature of an exhaust gas introduced into an exhaust-gas-purifying catalyst is higher than a reference temperature. Then, it is determined whether reduction treatment execution conditions in which the reduction treatment necessity flag has been set to ON and the input gas temperature has decreased and falls within a preset temperature range up to a reference temperature or lower are satisfied. Then, when it is determined that reduction treatment execution conditions are satisfied, a reduction treatment in which an air-fuel ratio of an intake gas supplied into the engine is adjusted to be richer than a stoichiometric air-fuel ratio is performed, and the reduction treatment necessity flag is set to OFF.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: January 21, 2020
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Yuichi Sobue
  • Patent number: 10532344
    Abstract: A NOx trap catalyst is disclosed. The NOx trap catalyst comprises a noble metal, a NOx storage component, a support, and a first ceria-containing material. The first ceria-containing material is pre-aged prior to incorporation into the NOx trap catalyst, and may have a surface area of less than 80 m2/g. The invention also includes exhaust systems comprising the NOx trap catalyst, and a method for treating exhaust gas utilizing the NOx trap catalyst.
    Type: Grant
    Filed: February 12, 2019
    Date of Patent: January 14, 2020
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Guy Richard Chandler, Paul Richard Phillips, Stuart David Reid, Wolfgang Strehlau, Daniel Swallow
  • Patent number: 10525412
    Abstract: A catalytic material for treating an exhaust gas produced by a natural gas engine, which catalytic material comprises a molecular sieve and a platinum group metal (PGM) supported on the molecular sieve, wherein the molecular sieve has a framework comprising silicon, oxygen and optionally germanium, and has a content of heteroatom T-atoms is ?about 0.20 mol %.
    Type: Grant
    Filed: January 15, 2016
    Date of Patent: January 7, 2020
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Hai-Ying Chen, Joseph Michael Fedeyko, Jing Lu, Paul Joseph Andersen, Arthur Joseph Reining, Rita Aiello
  • Patent number: 10525411
    Abstract: There is provided a zeolite having a CHA structure. When a total integrated intensity of a (211) plane, a (104) plane, and a (220) plane in an X-ray diffraction spectrum obtained by an X-ray powder diffraction method is defined as X0 and the total integrated intensity after heat endurance test for five hours at 900° C. under an air atmosphere is defined as X1, a ratio of X1 (X1/X0) to X0 is within a range from 0.2-0.7; and as measured by a 27Al-NMR method after the heat endurance test for five hours at 900° C. under the air atmosphere, when a peak intensity of tetra-coordinated Al atoms is defined as P4 and a peak intensity of hexa-coordinated Al atoms is defined as P6, a ratio of P6 (P6/P4) to P4 is 0.1 or less.
    Type: Grant
    Filed: May 13, 2016
    Date of Patent: January 7, 2020
    Assignee: Ibiden Co., Ltd.
    Inventors: Toyohiro Usui, Takunari Murakami
  • Patent number: 10519836
    Abstract: A catalyst structure, which makes it possible to reduce the flow passage resistance and raise the purification rate, is provided. A catalyst structure provided in an exhaust passage of an internal combustion engine comprises a base member which is formed by combining wire-shaped members, wherein the wire-shaped members do not include any wire-shaped member which is arranged to be orthogonal to a flow direction of an exhaust gas, and the wire-shaped members include wire-shaped members which are arranged obliquely with respect to the flow direction of the exhaust gas. The change in the cross-sectional area of the base member is suppressed by arranging the wire-shaped members obliquely with respect to the flow direction of the exhaust gas.
    Type: Grant
    Filed: April 26, 2019
    Date of Patent: December 31, 2019
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Hiroyoshi Ueda
  • Patent number: 10502410
    Abstract: An arrangement in a recovery boiler having a furnace for combusting waste liquor and a flue gas duct including vertical flue gas channels, at least some of which are provided with heat recovery units for recovering heat from flue gases. The first flue gas channel downstream of the furnace is provided with a reheater and one of the following heat recovery units: an economizer or a boiler bank. The reheater and the second heat recovery unit are located one after the other in the horizontal incoming direction of the flue gas, so that in a flue gas channel the flue gas flows in a vertical direction from above downwards and heats the reheater and the second heat recovery unit simultaneously. The heat recovery elements of the reheater and the second heat recovery unit may be positioned side by side in a direction that is crosswise with respect to the horizontal incoming direction of the flue gas.
    Type: Grant
    Filed: January 25, 2017
    Date of Patent: December 10, 2019
    Assignee: Andritz Oy
    Inventor: Jukka Röppänen
  • Patent number: 10502107
    Abstract: An exhaust gas after-treatment unit for an internal combustion engine, particularly for a motor vehicle, includes a first selective catalytic reduction (SCR) catalytic converter through which the exhaust gas from the internal combustion engine can flow and at least one particle filter for retaining the soot particles from the exhaust gas. The particle filter, which is located downstream from the first SCR catalytic converter, is equipped with a heavy metal and precious metal free catalyzing coating which oxidizes the soot particles retained by the particle filter, where downstream from the particle filter there is a second SCR catalytic converter through which the exhaust gas can flow.
    Type: Grant
    Filed: November 14, 2016
    Date of Patent: December 10, 2019
    Assignee: Daimler AG
    Inventors: Johannes Bleckmann, Claudia Essmann, Uwe Gaertner, Alexander Massner, Michael Stiller
  • Patent number: 10493388
    Abstract: An improved catalytic filter material for use in removing target species found in a fluid stream is provided. The filter material includes water wettable, high temperature staple fibers in the form of porous substrates that are attached to a high temperature fluoropolymer woven scrim. The porous substrates have catalyst particles adhered (e.g., tethered) to the surfaces thereof by a polymer adhesive. Optionally, at least one microporous layer is positioned adjacent to or within the filter material.
    Type: Grant
    Filed: December 16, 2016
    Date of Patent: December 3, 2019
    Assignee: W. L. Gore & Associates, Inc.
    Inventors: Stephen K. Stark, John P. Pasmore, Robert G. Eves
  • Patent number: 10486117
    Abstract: An apparatus for aftertreatment of exhaust gas including a housing having a longitudinal axis that extends between a first end and a second end of the housing; an exhaust inlet being positioned at a portion of the first end of the housing for entering exhaust gas flow into the interior of the housing; a first substrate being positioned within the interior of the housing downstream to the exhaust inlet, wherein the exhaust gas flow being configured to flow through the first substrate in direction of the longitudinal axis; mixer arrangement being positioned within the interior of the housing downstream to the first substrate and including: first flow guide arrangement configured to guide the exhaust gas flow to rotating and advancing gas flow in direction of a crosswise axis perpendicular to the longitudinal axis; a reactant inlet for dispensing reactant to the rotating and advancing gas flow, the reactant configured to mix with the exhaust gas; and second flow guide arrangement configured to guide the rotating
    Type: Grant
    Filed: November 20, 2017
    Date of Patent: November 26, 2019
    Assignee: Proventia Oy
    Inventors: Tuomas Tyni, Sauli Halonen, Juha Karhu