Patents Examined by Vanessa T Luk
  • Patent number: 12146210
    Abstract: A FeNi ordered alloy includes a plurality of particles having a L10 type ordered structure. A size of the particles is in a range between 200 nm and 500 nm. A volume fraction of a pore in the particles with respect to a volume of the particles having an unit of vol. % is 5% or less.
    Type: Grant
    Filed: May 21, 2021
    Date of Patent: November 19, 2024
    Assignee: DENSO CORPORATION
    Inventors: Ryota Shinozaki, Hiroaki Kura
  • Patent number: 12119150
    Abstract: A sintered magnet and a method for producing the same are provided. The method includes producing an R—Fe—B-based magnet powder by a reduction-diffusion method, adding a R—Al—Cu powder as a sintering agent to the R—Fe—B-based magnet powder to form a mixed powder, wherein the R—Al—Cu powder is an alloy of R, Al and Cu, and R is Nd, Pr, Dy, Tb or Ce, and sintering the mixed powder to form a sintered magnet.
    Type: Grant
    Filed: September 24, 2020
    Date of Patent: October 15, 2024
    Assignee: LG Chem, Ltd.
    Inventors: Nakheon Sung, Ingyu Kim, Soon Jae Kwon, Jinhyeok Choe, Hyounsoo Uh, Tae Hoon Kim
  • Patent number: 12065722
    Abstract: A composite material having a grainy appearance, this composite material including a metal matrix which represents, in terms of volume fraction, between 50 and 95% of the grainy composite material, the ceramic particles having a diameter that lies in the range 0.1 to 2 mm and which represent, in terms of volume fraction, between 50 and 5% of the composite material are dispersed in the metal matrix and form the remainder of this grainy composite material. A method for manufacturing a grainy synthetic material.
    Type: Grant
    Filed: October 31, 2019
    Date of Patent: August 20, 2024
    Assignee: The Swatch Group Research and Development Ltd
    Inventors: Joel Porret, Yves Winkler
  • Patent number: 12064812
    Abstract: Additive manufacturing method for producing moldings comprising or consisting of an element selected from the group of refractory metals, wherein refractory metal powder having an oxygen content of at least 500 mol ppm is used for the additive manufacturing method.
    Type: Grant
    Filed: April 7, 2021
    Date of Patent: August 20, 2024
    Assignee: HERAEUS DEUTSCHLAND GMBH & CO. KG
    Inventors: Vera K. Jüchter, Bernd Spaniol
  • Patent number: 12049684
    Abstract: There are provided an inexpensive copper powder, which has a low content of oxygen even it has a small particle diameter and which has a high shrinkage starting temperature when it is heated, and a method for producing the same. While a molten metal of copper heated to a temperature, which is higher than the melting point of copper by 250 to 700° C. (preferably 350 to 650° C. and more preferably 450 to 600° C.), is allowed to drop, a high-pressure water is sprayed onto the heated molten metal of copper in a non-oxidizing atmosphere (such as an atmosphere of nitrogen, argon, hydrogen or carbon monoxide) to rapidly cool and solidify the heated molten metal of copper to produce a copper powder which has an average particle diameter of 1 to 10 ?m and a crystallite diameter Dx(200) of not less than 40 nm on (200) plane thereof, the content of oxygen in the copper powder being 0.7% by weight or less.
    Type: Grant
    Filed: May 12, 2023
    Date of Patent: July 30, 2024
    Assignee: Dowa Electronics Materials Co., Ltd.
    Inventors: Masahiro Yoshida, Kenichi Inoue, Atsushi Ebara, Yoshiyuki Michiaki, Takahiro Yamada
  • Patent number: 12048964
    Abstract: In a bonding material of a metal paste containing metal particles, a solvent and a dispersant, the metal particles containing first metal particles having an average primary particle diameter of 1 to 40 nm, second metal particles having an average primary particle diameter of 41 to 110 nm, and third metal particles having an average primary particle diameter of 120 nm to 10 ?m, the weight percentages of the first, second and third metal particles being 1.4 to 49% by weight, 36% by weight or less, and 50 to 95% by weight, respectively, with respect to the total 100% by weight of the metal particles, and the weight ratio of the first metal particles to the second metal particles being 14/36 or more.
    Type: Grant
    Filed: September 27, 2017
    Date of Patent: July 30, 2024
    Assignee: DOWA ELECTRONICS MATERIALS CO., LTD.
    Inventors: Keiichi Endoh, Minami Kanasugi, Hideyuki Fujimoto, Satoru Kurita
  • Patent number: 12043874
    Abstract: A system for reducing ore includes a hydrogen supply unit configured to supply hydrogen, a furnace configured to reduce the ore using the supplied hydrogen, and a hydrogen recovery unit configured to recover hydrogen from an exhaust gas that is exhausted from the furnace.
    Type: Grant
    Filed: December 1, 2021
    Date of Patent: July 23, 2024
    Assignee: Ohmium International, Inc.
    Inventors: Chockkalingam Karuppaiah, Arne Ballantine, Muralidhar Venkatraman
  • Patent number: 12027681
    Abstract: Provided is a more efficient dry refining process for improving the recovery rate of phosphorus-free valuable metals from waste lithium ion batteries. The present invention provides a method for recovering valuable metals from waste lithium ion batteries, said method comprises a melting step S4 for melting the waste lithium ion batteries and obtaining a molten substance and a slag separation step S5 for separating slag from the molten substance and recovering an alloy containing valuable metals, wherein in the melting step, flux containing a calcium compound is added to the waste lithium ion batteries such that the mass ratio between silicon dioxide and calcium oxide in the slag becomes 0.50 or less and the mass ratio between calcium oxide and aluminum oxide falls in the range of 0.30 to 2.00.
    Type: Grant
    Filed: July 11, 2019
    Date of Patent: July 2, 2024
    Assignee: SUMITOMO METAL MINING CO., LTD.
    Inventors: Yu Yamashita, Ryo Togashi
  • Patent number: 12018350
    Abstract: The invention relates to a method for recycling used lithium batteries containing the steps: (a) digestion of comminuted material (10), which contains comminuted components of electrodes of lithium batteries, using concentrated sulphuric acid (12) at a digestion temperature (TA) of at least 100° C., in particular at least 140° C., so that waste gas (14) and a digestion material (16) are produced, (b) discharge of the waste gas (14) and (c) wet chemical extraction of at least one metallic component of the digestion material (16).
    Type: Grant
    Filed: January 29, 2019
    Date of Patent: June 25, 2024
    Assignee: DUSENFELD GMBH
    Inventors: Christian Hanisch, Tobias Elwert, Lisa Brückner
  • Patent number: 12012364
    Abstract: A long-term ablation-resistant nitrogen-containing carbide ultra-high temperature ceramic with an ultra-high melting point is prepared as follows: preparing the HfC powder and the HfN powder according to a mass ratio of HfC:HfN=(1-7):1; uniformly mixing the HfC powder and the HfN powder with the carbon powder and the carbon nitride powder to obtain a mixed powder, wherein the amount of the carbon powder and the amount of the carbon nitride powder do not exceed 8.0 wt. % and 5.0 wt. %, respectively, of the mixed powder mass; and performing spark plasma sintering on the mixed powder to produce the ceramic with the ultra-high melting point, a density ?98%, and a uniform C/N content distribution. The ultra-high temperature ceramic is suitable for ultra-high temperature ablation-resistant protection at ?3000° C. The ceramic maintains a close to zero ablation rate and a continuously stable oxidation-resistant protective structure after ablation for 300 s.
    Type: Grant
    Filed: July 10, 2020
    Date of Patent: June 18, 2024
    Assignee: CENTRAL SOUTH UNIVERSITY
    Inventors: Wei Sun, Zheng Peng, Xiang Xiong
  • Patent number: 12006248
    Abstract: A glass-ceramic article comprises: a center-volume composition comprising (on an oxide basis): 55-75 mol % SiO2; 0.2-10 mol % Al2O3; 0-5 mol % B2O3; 15-30 mol % Li2O; 0-2 mol % Na2O; 0-2 mol % K2O; 0-5 mol % MgO; 0-2 mol % ZnO; 0.2-3.0 mol % P2O5; 0.1-10 mol % ZrO2; 0-4 mol % TiO2; and 0-1.0 mol % SnO2. Lithium disilicate and either ?-spodumene or ?-quartz are the two predominant crystalline phases (by weight) of the glass-ceramic article. The glass-ceramic article further comprises tetragonal ZrO2 as a crystalline phase. The composition of the glass-ceramic article from a primary surface into a thickness of the glass-ceramic article can comprise over 10 mol % Na2O (on an oxide basis), with the mole percentage of Na2O decreasing from the primary surface towards the center-volume. The glass-ceramic article exhibits a ring-on-ring load-to-failure of at least 120 kgf, when the thickness of the glass-ceramic article is 0.3 mm to 2.0 mm.
    Type: Grant
    Filed: June 20, 2023
    Date of Patent: June 11, 2024
    Assignee: CORNING INCORPORATED
    Inventors: Carol Ann Click, Qiang Fu, Mathieu Gerard Jacques Hubert, Charlene Marie Smith, Alana Marie Whittier
  • Patent number: 11998984
    Abstract: An additively manufactured non-uniform porous material in-situ with dense material for the in situ additive manufacturing of both porous and dense material in the same part so that no secondary process is required. The additively manufactured non-uniform porous material in-situ with dense material generally includes additively manufactured porous material which can be tuned for porosity and density, has the ability to be built in situ with dense material, and can also be tuned for response to pressure waves. Also included are computer program products, methods and components and systems manufactured using the methods.
    Type: Grant
    Filed: April 1, 2019
    Date of Patent: June 4, 2024
    Assignee: ASTROBOTIC TECHNOLOGY, INC.
    Inventors: Matthew Kuhns, Jacob S. Nuechterlein, Jeremy Joseph Iten, Adam Polizzi
  • Patent number: 12000011
    Abstract: A process for producing hot briquetted iron with increased solid carbonaceous material and/or flux includes: providing a shaft furnace of a direct reduction plant to reduce iron oxide with reducing gas; providing a hot briquette machine to produce hot briquetted iron; coupling a chute between a) a discharge exit of the shaft furnace for discharge of hot direct reduced iron and b) an entrance of the hot briquette machine; adding solid carbonaceous material and/or flux to the discharged hot direct reduced iron from the shaft furnace to produce a mixture of the discharged hot direct reduced iron and the solid carbonaceous material and/or flux before feeding to the hot briquette machine; and processing in the hot briquette machine to produce a product of hot briquetted iron with increased solid carbonaceous material content greater than about 3 weight percent and/or an increased flux content.
    Type: Grant
    Filed: June 17, 2022
    Date of Patent: June 4, 2024
    Assignee: Midrex Technologies, Inc.
    Inventors: Haruyasu Michishita, Taiji Hatakeyama, Todd Astoria
  • Patent number: 11980942
    Abstract: The present application provides a method for manufacturing a metal foam. The present application can provide a method for manufacturing a metal foam, which is capable of forming in a very short time a metal foam comprising uniformly formed pores and having excellent mechanical properties as well as the desired porosity, and a metal foam produced by the above method. In addition, the present application can provide a method capable of forming a metal foam in which the above-mentioned physical properties are ensured, while being in the form of a thin film or sheet, in a short time, and such a metal foam.
    Type: Grant
    Filed: November 29, 2017
    Date of Patent: May 14, 2024
    Assignee: LG Chem, LTD.
    Inventors: Dong Woo Yoo, Jin Kyu Lee
  • Patent number: 11980880
    Abstract: A powder cleaning system can include a fluidized bed reactor configured to retain powder and fluidize the powder to remove adsorbate and/or other contaminants from the powder, and one or more gas sources configured to be in selective fluid communication with the fluidized bed reactor via at least one inlet line to selectively provide an inlet flow having one or more gases to the fluidized bed reactor to fluidize the powder with the one or more gases within the fluidized bed reactor. The system can include at least one outlet line in fluid communication with the fluidized bed reactor and configured to allow removal of outlet flow which comprises the adsorbate and/or other contaminants from the fluidized bed reactor.
    Type: Grant
    Filed: August 5, 2021
    Date of Patent: May 14, 2024
    Assignee: Hamilton Sundstrand Corporation
    Inventors: Randolph Carlton McGee, Ying She
  • Patent number: 11965221
    Abstract: A method of heating direct reduced iron between a direct reduced iron source and processing equipment for the direct reduced iron, comprises providing a conduit heater assembly between the direct reduced iron source and the processing equipment, wherein the conduit heater assembly receives a flow of the direct reduced iron from the direct reduced iron source and heats the direct reduced iron as the direct reduced iron flows through the conduit heater assembly and to the processing equipment.
    Type: Grant
    Filed: March 23, 2021
    Date of Patent: April 23, 2024
    Assignee: Midrex Technologies, Inc.
    Inventors: Todd Michael Astoria, James Lloyd Lewis, Jr.
  • Patent number: 11959152
    Abstract: Disclosed is a method for clean metallurgy of molybdenum, including steps: 1) roasting molybdenite with calcium to obtain calcified molybdenum calcine, and leaching the calcified molybdenum calcine with an inorganic acid to obtain a molybdenum-containing inorganic acid leachate; 2) extracting molybdenum in the leachate with a cationic extractant to obtain an organic phase loaded with molybdyl cations and a raffinate; 3) using a hydrogen peroxide solution as a stripping agent to obtain a molybdenum stripping liquor; and 4) heating the molybdenum stripping liquor to dissociate peroxymolybdic acid therein so as to form a molybdic acid precipitate, and then calcining to obtain a molybdenum trioxide product. The method solves the problem of ammonia nitrogen wastewater production and can also be used for the enrichment and recovery of rhenium.
    Type: Grant
    Filed: April 26, 2019
    Date of Patent: April 16, 2024
    Assignee: CENTRAL SOUTH UNIVERSITY
    Inventors: Zhongwei Zhao, Yongli Li
  • Patent number: 11952288
    Abstract: Disclosed is a method for producing battery-grade nickel sulfate by using laterite nickel ore comprising the following steps: sorting the laterite nickel ore to obtain lump ore and sediment ore; crushing the lump ore, and then performing heap leaching, to obtain a crude nickel sulfate solution A; separating the sediment ore to obtain high chromium ore, low iron, high magnesium ore, and high iron, low magnesium ore, and drying, roasting, reducing, and sulfurating the low iron, high magnesium ore to obtain low nickel matte; blowing and performing water extraction on the low nickel matte, and then performing oxygen pressure leaching, to obtain a crude nickel sulfate solution B; performing pressure leaching on the high iron, low magnesium ore to obtain a crude nickel sulfate solution C; and performing extraction on the crude nickel sulfate solutions A, B, and C, and then evaporating and crystallizing, to obtain battery-grade nickel sulfate.
    Type: Grant
    Filed: August 3, 2021
    Date of Patent: April 9, 2024
    Assignees: GUANGDONG BRUNP RECYCLING TECHNOLOGY CO., LTD., HUNAN BRUNP RECYCLING TECHNOLOGY CO., LTD., HUNAN BRUNP VEHICLES RECYCLING CO., LTD., NINGDE BRUNP RECYCLING TECHNOLOGY CO., LTD.
    Inventors: Changdong Li, Honghui Tang, Chunyi Wang, Xinan Pei, Xingdui Li
  • Patent number: 11946116
    Abstract: Providing a method of recovering Cu from copper ore containing Hg. A method for recovering Cu from copper ore, the method comprising: (A) providing copper ore containing Hg with an amount of 0.2 ppm or more; (B) treating the copper ore to leach Cu and Hg with use of solution containing iodide ions and Fe (3+); and (C) treating post-leaching solution with activated carbon to absorb the iodide ions and Hg.
    Type: Grant
    Filed: December 27, 2018
    Date of Patent: April 2, 2024
    Assignee: JX METALS CORPORATION
    Inventor: Yuken Fukano
  • Patent number: 11945943
    Abstract: Methods of additive manufacturing, binder compositions for additive manufacturing, and articles produced by and/or associated with methods of additive manufacturing are generally described.
    Type: Grant
    Filed: August 20, 2020
    Date of Patent: April 2, 2024
    Assignee: Desktop Metal, Inc.
    Inventors: Christopher Benjamin Renner, Ilya L. Rushkin, Robert J. Nick, Emanuel M. Sachs