Abstract: The present invention provides a solder material containing Sn or a Sn-containing alloy and 40 to 320 ppm by mass of A, the solder material including an As-enriched layer.
Abstract: An article of manufacture includes a part structure formed via a first additive manufacturing process and a floating structure within the part structure which is mechanically decoupled from the part structure. The floating structure is formed concurrently with the part structure via the first additive manufacturing process.
Type:
Grant
Filed:
June 8, 2018
Date of Patent:
May 31, 2022
Assignee:
General Electric Company
Inventors:
Daniel Jason Erno, Arunkumar Natarajan, Ken Ivcar Salas Nobrega, Ananda Barua
Abstract: A shaft part excellent in static torsional strength and torsional fatigue strength containing, by mass %, essential elements of C: 0.35 to 0.70%, Si: 0.01 to 0.40%, Mn: 0.5 to 2.6%, P: 0.050% or less, S: 0.005 to 0.020%, Al: 0.010 to 0.050%, N: 0.005 to 0.025%, and O: 0.003% or less, further containing optional elements, having a balance of Fe and impurities, having a chemical composition satisfying formula (1), having at least one hole at an outer circumferential surface, having a volume ratio (R1) of 4 to 20% of retained austenite at a position of a 2 mm depth from the outer circumferential surface, having a volume ratio of retained austenite at a position of a 2 mm depth from the outer circumferential surface in an axial direction of the hole and at a position of a 20 ?m depth from the surface of the hole as R2, and having a reduction rate ?? of 40% or more of retained austenite found by the formula (A): ??=[(R1?R2)/R1]×100: Formula (1): 15.0?25.9C+6.35Mn+2.88Cr+3.09Mo+2.73Ni?27.
Type:
Grant
Filed:
September 20, 2017
Date of Patent:
May 31, 2022
Assignee:
NIPPON STEEL CORPORATION
Inventors:
Tatsuya Iwasaki, Koji Watari, Hidekazu Sueno
Abstract: There is provided an additive manufactured (AM) article formed of a Co based alloy having a composition comprising: in mass %, 0.08-0.25% C; 0.1% or less B; 10-30% Cr; 30% or less in total of Fe and Ni, the Fe being 5% or less; 5-12% in total of W and/or Mo; 0.5-2% in total of Ti, Zr, Nb and Ta; 0.5% or less Si; 0.5% or less Mn; 0.003-0.04% N; and the balance being Co and impurities. The AM article comprises crystal grains with an average size of 10-100 ?m. In the crystal grains, segregation cells with an average size of 0.15-1.5 ?m are formed, in which components constituting an MC type carbide phase comprising the Ti, Zr, Nb and/or Ta are segregated in boundary regions of the cells, and/or grains of the MC type carbide phase are precipitated at an average intergrain distance of 0.15-1.5 ?m.
Abstract: The present invention provides a panel for a vehicle including a coated steel sheet locally reinforced. A method for preparing the panel and the use of the panel are also provided.
Abstract: The invention relates to a molded article made of a metallic molybdenum-based alloy with at least 3 wt. % up to a maximum of 8 wt. % aluminum, at least 3 wt. % up to a maximum of 6 wt. % titanium and, as the remainder, molybdenum including the usual impurities, wherein the molded article is produced directly or indirectly by means of solidification from a melt. The invention also relates to a method for producing a molded article and to the use of such a molded article.
Abstract: A product according to one embodiment includes a first layer having a first composition, a first microstructure, and a first density; and a second layer above the first layer, the second layer having: a second composition, a second microstructure, and/or a second density. A gradient in composition, microstructure, and/or density exists between the first layer and the second layer, and either or both of the first layer and the second layer comprise non-spherical particles aligned along a longitudinal axis thereof.
Type:
Grant
Filed:
November 13, 2019
Date of Patent:
April 12, 2022
Assignee:
Lawrence Livermore National Security, LLC
Inventors:
Klint A. Rose, Joshua D. Kuntz, Marcus A. Worsley
Abstract: A composite iron-based powder mix suitable for soft magnetic applications such as inductor cores. Also, a method for producing a soft magnetic component and the component produced by the method. An iron-based powder composition including a mixture of: (a) phosphorous coated atomized iron particles which are further coated by a silicate layer; (b) phosphorous coated iron alloy particles, the iron alloy particles of 7% to 13% by weight silicon, 4% to 7% by weight aluminium, the balance being iron; and (c) a silicone resin.
Abstract: An exhaust component for a motor vehicle with improved corrosion resistance, including a housing with outer walls that define an internal volume and one or more inner walls that divide the internal volume into an exhaust chamber and an interior chamber. The interior chamber is isolated from the exhaust chamber and the external environment. At least part of one outer wall or one inner wall is made of a diffusion surface alloyed metal sheet. The diffusion surface alloyed metal sheet comprises a secondary metal that is formed to a primary metal substrate by diffusion. The diffusion surface alloyed metal sheet includes edges that are oriented toward and exposed to the interior chamber. As a result, the primary metal substrate at the edges of the diffusion surface alloyed metal sheet is protected from exposure to corrosives such as salt spray in the external environment and urea in the exhaust chamber respectively.
Type:
Grant
Filed:
January 17, 2019
Date of Patent:
March 8, 2022
Assignee:
Tenneco Automotive Operating Company Inc.
Abstract: An exhaust component for a motor vehicle with improved corrosion resistance, including an internal volume, an inlet for receiving exhaust gas, and an outlet for expelling exhaust gas. The exhaust component includes at least one wall that is made of a diffusion surface alloyed metal sheet. The diffusion surface alloyed metal sheet comprises a secondary metal that is formed to a primary metal substrate by diffusion. A weld bead is applied to at least one of the edges of the diffusion surface alloyed metal sheet for edge protection or to join the edge of the diffusion surface alloyed metal sheet to another diffusion surface alloyed metal sheet. The weld bead includes a high chromium content filler metal to protect the weld bead and the primary metal substrate at the weld joint from corrosion.
Type:
Grant
Filed:
January 17, 2019
Date of Patent:
March 8, 2022
Assignee:
Tenneco Automotive Operating Company Inc.
Abstract: The present invention relates to a method for manufacturing a component of austenitic TWIP or TRIP/TWIP steel. A flat product (1) is deformed by achieving at least one indentation (16) on at least one surface of the flat product (1) in order to have in the deformed product (5) areas of a high strength steel embedded in a matrix of a ductile material. The invention also relates to the use of the component where areas of a high strength steel embedded in a matrix of a ductile material are required in the same component.
Abstract: Foamable semifinished product (1) in the form of granules produced from the metal alloy and the foam agent is inserted into the cavity of the closable mould (2) and the liquid (3) with the density that is higher than the apparent (or bulk) density of the resulting foam is led to it. The liquid has a temperature which is higher than the temperature of the melting of the metal alloy; the transfer of the heat to the particles of the foamable semifinished product (1) takes place; it subsequently expands, whereby it is supported by the liquid (3). During the expansion at least part of the liquid (3) is pushed by the expansion itself out of the mould (2) through the opening. The liquid (3) allows the regulation of the pressure of the environment of the foam agent, too, which helps to set exactly the moment of expansion. The metal melt can be advantageously used as liquid (3). The melt can partially remain in the mould (2) so the hybrid structure of the component is created.
Type:
Grant
Filed:
December 15, 2015
Date of Patent:
January 25, 2022
Assignee:
USTAV MATERIALOV A MECHANIKY STROJOV SAV
Inventors:
Frantisek Simancik, Lubomir Pavlik, Jan Spanielka, Peter Tobolka
Abstract: The present disclosure is directed to optically transparent and IR reflecting films having a metal oxide based composite layer which can synergistically improve the optical properties, solar properties, and production speed of the whole composite.
Abstract: A die cast component includes an insert element with a plurality of form-fitting elements which are designed for the form-fitting connection of the insert element with a casting material. A ratio of a component wall thickness to a wall thickness of the insert element is a maximum of 4.
Type:
Grant
Filed:
June 19, 2019
Date of Patent:
December 21, 2021
Assignee:
Bayerische Motoren Werke Aktiengesellschaft
Abstract: A rigid sheet blank includes a first section configured to be bent about a first axis and a second section configured to be bent about a second axis. The first section has a peripheral edge and at least one tab extending from the peripheral edge. The at least one tab is bendable by hand. The second section defines at least one opening configured for receiving a respective one of the at least one tab during bending of the rigid sheet blank.
Abstract: The invention involves producing discontinuous, flake-shaped particles of a soft magnetic material, coating the flake-shaped particles with an electrically insulating coating, and consolidating the coated flaked-shaped particles to form a soft magnetic bulk shape. The consolidated bulk shape can comprise a layer or a simple or complex 3D magnet part shape, which has a consolidated layered microstructure that includes laminated soft magnetic regions that are substantially encapsulated by an electrical insulating layer to increase the resistivity of soft magnetic material, especially when used in silicon iron magnet parts.
Type:
Grant
Filed:
March 27, 2019
Date of Patent:
November 9, 2021
Assignee:
Iowa State University Research Foundation, Inc.
Inventors:
Jun Cui, Gaoyuang Ouyang, Brandt Jensen, Kevin W. Dennis, Baozhi Cui
Abstract: Example nanoparticles may include an iron-based core, and a shell. The shell may include a non-magnetic, anti-ferromagnetic, or ferrimagnetic material. Example alloy compositions may include an iron-based grain, and a grain boundary. The grain boundary may include a non-magnetic, anti-ferromagnetic, or ferrimagnetic material. Example techniques for forming iron-based core-shell nanoparticles may include depositing a shell on an iron-based core. The depositing may include immersing the iron-based core in a salt composition for a predetermined period of time. The depositing may include milling the iron-based core with a salt composition for a predetermined period of time. Example techniques for treating a composition comprising core-shell nanoparticles may include nitriding the composition.
Abstract: A silver mirror film includes a plurality of silver particles arranged in a film surface direction, a plurality of interparticle silicon particles between the silver particles, and a plurality of surface silicon particles on surfaces of the silver particles so as to at least partially cover the surfaces. The interparticle silicon particles and the surface silicon particles are present as (SixO2y)n{x?1, y?1, and n?1}.
Abstract: To provide a sliding member including an overlay capable of realizing good fatigue resistance while preventing interlayer peeling. A sliding member including an overlay formed of an alloy plating film of Bi and Sb, and the overlay is bonded to a lining formed of a copper alloy via an intermediate layer containing Ag as a main component.
Abstract: The present invention relates to a method of forming a joint bonding together two solid objects and joints made by the method, where the joint is formed by a layer of a binary system which upon heat treatment forms a porous, coherent and continuous single solid-solution phase extending across a bonding layer of the joint.