Abstract: An apparatus and method is provided for setting up bottle carrier baskets from a flat folded configuration to an expanded and locked condition. The carrier basket is picked from a magazine storage location by a pick up head with vacuum cups and transferred to a pair of opposed opener heads with vacuum cups. The opener heads move along divergent paths to expand the carrier basket and a linear brake slows the carrier handle to cause the body to move past the handle, positioning a notch in the bottom panel to engage a hook in the central wall. A rotating kicker raises the bottom panel, engaging the hook and the notch as the vacuum is released from the opener vacuum cups.

Abstract: A thin film device, such as an intravascular stent, is disclosed. The device is formed of a seamless expanse of thin-film (i) formed of a sputtered nitinol shape memory alloy, defining, in an austenitic state, an open, interior volume, having a thickness between 0 5-50 microns, having an austenite finish temperature Af below 37° C.; and demonstrating a stress/strain recovery greater than 3% at 37° C. The expanse can be deformed into a substantially compacted configuration in a martensitic state, and assumes, in its austenitic state, a shape defining such open, interior volume. Also disclosed is a sputtering method for forming the device.

Abstract: A thin film device, such as an intravascular stent, is disclosed. The device is formed of a seamless expanse of thin-film (i) formed of a sputtered nitinol shape memory alloy, defining, in an austenitic state, an open, interior volume, having a thickness between 0.5-50 microns, having an austenite finish temperature Af below 37° C.; and demonstrating a stress/strain recovery greater than 3% at 37° C. The expanse can be deformed into a substantially compacted configuration in a martensitic state, and assumes, in its austenitic state, a shape defining such open, interior volume. Also disclosed is a sputtering method for forming the device.

Abstract: A thin film device and fabrication method providing optimum tear resistance. A thin film layer is formed with a first and second of rows of holes. The holes in each row are spaced-apart along an axis which extends along an edge of the layer. The holes in one row are in overlapping relationship with adjacent holes in the other row. The holes have a diameter which is sufficiently large so that an imaginary line extending perpendicular from any location along the edge will intersect at least one hole, thus preventing further propagation of any tears or cracks which start from the edge.

Abstract: Devices and methods of making devices having one or more components made of single crystal shape memory alloy capable of large recoverable distortions, defined herein as “hyperelastic” SMA. Recoverable Strains are as large as 9 percent, and in special circumstances as large as 22 percent. Hyperelastic SMAs exhibit no creep or gradual change during repeated cycling because there are no crystal boundaries. Hyperelastic properties are inherent in the single crystal as formed: no cold work or special heat treatment is necessary. Alloy components are Cu—Al—X where X may be Ni, Fe, Co, Mn. Single crystals are pulled from melt as in the Stepanov method and quenched by rapid cooling to prevent selective precipitation of individual elemental components. Conventional methods of finishing are used: milling, turning, electro-discharge machining, abrasion. Fields of application include aerospace, military, automotive, medical devices, microelectronics, and consumer products.

Abstract: A thin film device, such as an intravascular stent, is disclosed. The device is formed of a seamless expanse of thin-film (i) formed of a sputtered nitinol shape memory alloy, defining, in an austenitic state, an open, interior volume, having a thickness between 0 5-50 microns, having an austenite finish temperature Af below 37° C.; and demonstrating a stress/strain recovery greater than 3% at 37° C. The expanse can be deformed into a substantially compacted configuration in a martensitic state, and assumes, in its austenitic state, a shape defining such open, interior volume. Also disclosed is a sputtering method for forming the device.

Abstract: Devices and methods of making devices having one or more components made of single crystal shape memory alloy capable of large recoverable distortions, defined herein as “hyperelastic” SMA. Recoverable Strains are as large as 9 percent, and in special circumstances as large as 22 percent. Hyperelastic SMAs exhibit no creep or gradual change during repeated cycling because there are no crystal boundaries. Hyperelastic properties are inherent in the single crystal as formed: no cold work or special heat treatment is necessary. Alloy components are Cu—Al—X where X may be Ni, Fe, Co, Mn. Single crystals are pulled from melt as in the Stepanov method and quenched by rapid cooling to prevent selective precipitation of individual elemental components. Conventional methods of finishing are used: milling, turning, electro-discharge machining, abrasion. Fields of application include aerospace, military, automotive, medical devices, microelectronics, and consumer products.

Abstract: Devices and methods of making devices having one or more components made of single crystal shape memory alloy capable of large recoverable distortions, defined herein as “hyperelastic” SMA. Recoverable Strains are as large as 9 percent, and in special circumstances as large as 22 percent. Hyperelastic SMAs exhibit no creep or gradual change during repeated cycling because there are no crystal boundaries. Hyperelastic properties are inherent in the single crystal as formed: no cold work or special heat treatment is necessary. Alloy components are Cu—Al—X where X may be Ni, Fe, Co, Mn. Single crystals are pulled from melt as in the Stepanov method and quenched by rapid cooling to prevent selective precipitation of individual elemental components. Conventional methods of finishing are used: milling, turning, electro-discharge machining, abrasion. Fields of application include aerospace, military, automotive, medical devices, microelectronics, and consumer products.

Abstract: A method of forming a single crystal in a thin film by progressively rapidly heating (and cooling) a narrow band of amorphous material. The amorphous thin film may be of shape memory alloy such as TiNi or CuAlNi. Heating may be accomplished by a line-focused laser beam. The thin film may be formed by sputter deposition on a substrate such as silicon. The thin film crystal that is formed has non-isotropic stress/strain characteristics, and very large recoverable strain in a preferred direction. The single crystal SMA exhibits greater strain recovery; Constant force deflection; Wider transition temperature range; Very narrow loading hysteresis; and Recovery that is repeatable & complete. Single Crystal SMA is manufactured by pulling a single crystal from melt, a method similar to that used by the semiconductor industry to fabricate silicon boules. This process enables manufacture of materials that approach theoretical limits.

Abstract: Eyeglass frame hinges are replaced by flexures made of hyperelastic single-crystal shape memory alloy. These flexures exhibit more than 8 percent recoverable strain. Eyeglass frames with these flexures can be distorted repeatedly in ways that would destroy ordinary hinges, and recover without damage. Flexures may be incorporated in eyeglass frames in ways that make them attractive as fashion items, thus enhancing the value of a commodity consumer product.

Abstract: A device and method for holding or clamping components together, and with the clamping being selectively loosened to permit the components to move through a predetermined distance without being fully released. A bolt has its head end attached to one component and its threaded end attached to the other component. A portion of the bolt's shank is formed with a necked-down portion. An actuator of shape memory alloy material is mounted about the bolt. When energized by heat, the actuator expands and exerts a great force which stretches the bolt, permanently deforming the bolt. This enables limited movement of the components while still restraining them from separating.

Abstract: Devices and methods for making fasteners, such as bolts, having one or more components made of single crystal shape memory alloy capable of large recoverable distortions, and in particular having a plateau in the stress-strain relationship. A constant load is applied by a bolt that is tightened until the force exerted by the bolt is equal to the stress multiplied by the cross-section of a tension component in the bolt. Increasing or decreasing the length of the tension component by as much as several percent causes a negligible change in the load.

Abstract: Contraceptive intrauterine devices made of thin film shape memory alloy materials. The devices are formed in three-dimensional shapes which contact uterus tissue of a human or other mammal to prevent conception. In certain embodiments, structural features such as tails, fenestrations, ridges or grooves are formed on the devices to enhance the contraceptive effect.

Abstract: A zinc-air battery and control valve for controlling air flow to energize the battery. Telescoping inner and outer valve sleeves each have a plurality of openings that when aligned communicate air from the exterior to the interior of the valve. Two actuators are provided, one to open the valve and the other to close it. All of the openings are opened or closed simultaneously by sliding motion of the valve sleeves that fit concentrically together. A bistable latching mechanism is provided to keep the valve in either of its two positions. A pair of switches operate in coordination with the latching mechanism so that a closed circuit is established for changing the state from that which was last established.

Abstract: Methods of fabricating a free standing thin film of shape memory alloy material, and products made by the methods. A sacrificial layer of a metallic material is deposited onto the surface of a substrate. Then an amorphous shape memory alloy is sputter deposited onto the outer surface of the sacrificial layer. The sacrificial layer is etched away, leaving the thin film free standing, that is separated from the substrate. The thin film is annealed by heating into a crystalline state, with the annealing step carried out either after the film has been separated from the substrate, or while remaining attached to it.

Abstract: Methods for making thin film multiple layered three-dimensional devices using two-dimensional MEMS techniques for use in a variety of applications including endovascular, endolumenal, intracranial, and intraocular medical applications. In the general method, a thin film first layer of the device material is deposited over a release layer which in turn is deposited on a substrate. An other release layer is deposited on the first device layer, with portions of the other release layer removed, leaving a pattern in the first device layer. In a similar manner a second layer of device material is formed in a pattern overlying the first device layer with portions of the two layers joined together leaving a portion of the release layer between them. The two release layers are removed and the first and second layers of the device material are formed into a three-dimensional shape suitable for the desired end-use application.

Abstract: An SMA actuated miniature latching valve for on and off control of fluid flow. A valve closure includes a poppet for opening and closing the fluid flow path. The poppet is operated responsive to an actuator mechanism which has SMA wires arranged to be actuated by electric resistant heating. Actuation causes different ones of the wires to contract and pull the poppet either toward or away from a valve seat. A latching mechanism comprising a conical spring operates between two bistable positions which hold the poppet either fully open or fully closed without further application of power to the actuators. A method of forming a secure mechanical and electrical connection between an SMA wire end and its support includes the steps of swaging a metal cone between a cone-shaped hole in the support and the wire end.

Abstract: A valve for the control of fluid flow in microsize systems, such as for transfer of small samples of blood for processing. An actuator beam comprised of a microribbon formed of a shape memory alloy is in a normally closed position where inlet and outlet ports of the valve are closed. In this position a compliant member presses against and holds the microribbon, together with a compliant tape carried below the microribbon, against the ports. The valve is actuated by heating the alloy through its crystalline phase change transition temperature. The resulting change of the microribbon to its memory shape moves the microribbon and tape away from the ports, enabling fluid flow through between the ports in a valve-open mode. The microribbon and tape are held in the valve-open mode when the alloy cools below the transition temperature by a force applied from a heat-shrinkable layer carried on the upper side of the microribbon.

Abstract: Methods for making thin film multiple layered three-dimensional devices using two-dimensional MEMS techniques for use in a variety of applications including endovascular, endolumenal, intracranial, and intraocular medical applications. In the general method, a thin film first layer of the device material is deposited over a release layer which in turn is deposited on a substrate. An other release layer is deposited on the first device layer, with portions of the other release layer removed, leaving a pattern in the first device layer. In a similar manner a second layer of device material is formed in a pattern overlying the first device layer with portions of the two layers joined together leaving a portion of the release layer between them. The two release layers are removed and the first and second layers of the device material are formed into a three-dimensional shape suitable for the desired end-use application.

Abstract: A method of fabricating ternary TiNi-based alloys to achieve substantially higher phase-change transition temperatures in the resulting SMA materials and which have optimal thermo-mechanical properties. One target is provided which comprises the element Ti, a second target comprises the element Ni and a third target comprises an element which when combined with Ti and Ni can produce a shape memory alloy. The three targets are co-sputtered onto a substrate at rates which are controlled so that the sum of the percentage composition of the elements that are from the left side of the periodic table are substantially 50 atomic percent, and the sum of percentage composition of the elements that are from the right side of the periodic table comprise the remaining 50 atomic percent.