Patents by Inventor A. Nicholas Sporck

A. Nicholas Sporck has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8872534
    Abstract: Methods and apparatus for testing devices using serially controlled intelligent switches have been described. In some embodiments, a probe card assembly can be provided that includes a plurality of integrated circuits (ICs) serially coupled to form a chain, the chain coupled to at least one serial control line, the plurality of ICs including switches coupled to test probes, each of the switches being programmable responsive to a control signal on the at least one serial control line.
    Type: Grant
    Filed: July 8, 2011
    Date of Patent: October 28, 2014
    Assignee: FormFactor, Inc.
    Inventors: Tommie Edward Berry, Alistair Nicholas Sporck
  • Patent number: 8400176
    Abstract: A probe card assembly can include a plurality of probes disposed on a substrate and arranged to contact terminals of a semiconductor wafer. Switches can be disposed on the probe card assembly and provide for selective connection and disconnection of the probes from electrical interconnections on the probe card assembly.
    Type: Grant
    Filed: August 18, 2009
    Date of Patent: March 19, 2013
    Assignee: FormFactor, Inc.
    Inventors: Brian J. Arkin, Alistair Nicholas Sporck
  • Publication number: 20110267085
    Abstract: Methods and apparatus for testing devices using serially controlled intelligent switches have been described. In some embodiments, a probe card assembly can be provided that includes a plurality of integrated circuits (ICs) serially coupled to form a chain, the chain coupled to at least one serial control line, the plurality of ICs including switches coupled to test probes, each of the switches being programmable responsive to a control signal on the at least one serial control line.
    Type: Application
    Filed: July 8, 2011
    Publication date: November 3, 2011
    Applicant: FORMFACTOR, INC.
    Inventors: Tommie Edward Berry, A. Nicholas Sporck
  • Patent number: 7977959
    Abstract: Methods and apparatus for testing devices using serially controlled intelligent switches have been described. In some embodiments, a probe card assembly can be provided that includes a plurality of integrated circuits (ICs) serially coupled to form a chain, the chain coupled to at least one serial control line, the plurality of ICs including switches coupled to test probes, each of the switches being programmable responsive to a control signal on the at least one serial control line.
    Type: Grant
    Filed: September 27, 2007
    Date of Patent: July 12, 2011
    Assignee: FormFactor, Inc.
    Inventors: Tommie Edward Berry, Alistair Nicholas Sporck
  • Patent number: 7952375
    Abstract: A probe for contacting and testing ICs on a semiconductor device includes a dielectric insulating material tip. The dielectric tip does not contaminate the surface being probed unlike metal probe tips. A contact scrub is further not required with signals being capacitively or inductively coupled from the probe tip to the IC. Testing can be performed during early fabrication steps of the wafer without the need for applying a metalization layer to the wafer to form bond pads. Testing can be performed by inductively coupling an AC signal to the probe tip, with coupling enhanced by including a magnetic material in the dielectric probe tip. Using an AC test signal enables testing of ICs without requiring separate power and ground connections.
    Type: Grant
    Filed: June 6, 2006
    Date of Patent: May 31, 2011
    Assignee: FormFactor, Inc.
    Inventors: Benjamin N Eldridge, A. Nicholas Sporck, Charles A Miller
  • Publication number: 20110043233
    Abstract: A probe card assembly can include a plurality of probes disposed on a substrate and arranged to contact terminals of a semiconductor wafer. Switches can be disposed on the probe card assembly and provide for selective connection and disconnection of the probes from electrical interconnections on the probe card assembly.
    Type: Application
    Filed: August 18, 2009
    Publication date: February 24, 2011
    Inventors: Brian Arkin, Alistair Nicholas Sporck
  • Patent number: 7852094
    Abstract: Probes in a plurality of DUT probe groups can be connected in parallel to a single tester channel. In one aspect, digital potentiometers can be used to effectively switch the tester channel from a probe in one DUT probe group to a probe in another DUT probe group. In another aspect, switches in parallel with a resistor can accomplish such switching. In yet another aspect, a chip select terminal on each DUT can be used to effectively connect and disconnect internal DUT circuitry to the tester channel. Multiple DUT probe groups so connected can be used to create different patterns of DUT probe groups for testing different patterns of DUTs and thus facilitate sharing tester channels.
    Type: Grant
    Filed: December 6, 2006
    Date of Patent: December 14, 2010
    Assignee: FormFactor, Inc.
    Inventors: Matthew E. Chraft, Benjamin N. Eldridge, Roy J. Henson, A. Nicholas Sporck
  • Patent number: 7821255
    Abstract: A test system for testing electronic devices can include a plurality of testers and a test station. The test station can include probes to contact the devices and the tester can control testing. Test data can be received by the test station from the testers using wireless communications links.
    Type: Grant
    Filed: June 16, 2009
    Date of Patent: October 26, 2010
    Assignee: FormFactor, Inc.
    Inventors: Igor Y. Khandros, Benjamin N. Eldridge, Charles A. Miller, A. Nicholas Sporck
  • Patent number: 7675311
    Abstract: One or more testers wirelessly communicate with one or more test stations. The wireless communication may include transmission of test commands and/or test vectors to a test station, resulting in testing of one or more electronic devices at the test station. The wireless communication may also include transmission of test results to a tester. Messages may also be wirelessly exchanged.
    Type: Grant
    Filed: May 15, 2007
    Date of Patent: March 9, 2010
    Assignee: FormFactor, Inc.
    Inventors: Igor Y. Khandros, Benjamin N. Eldridge, Charles A. Miller, A. Nicholas Sporck
  • Patent number: 7659736
    Abstract: A wafer test assembly includes multiple probe head substrates arranged like tiles with connectors attached to one side and probes supported on the opposing side. In one embodiment, flexible cable connectors directly connect the connectors on the probe head tile to a test head, while in another embodiment the flexible cables connect the probe head tile to a PCB providing horizontal routing to test head connectors. In one embodiment, leveling pins provide a simplified support structure connecting to a retaining element attached to the tiles to provide for applying a push-pull leveling force. A test head connector interface frame enables rearrangement of connectors between the test head and the probe card to provide for both full wafer contact or partial wafer contact. The test head connectors are rearranged by being slidable on rails, or pluggable and unpluggable enabling movement over a range of positions.
    Type: Grant
    Filed: June 12, 2007
    Date of Patent: February 9, 2010
    Assignee: FormFactor, Inc.
    Inventors: Benjamin N. Eldridge, Barbara Vasquez, Makarand S. Shinde, Gaetan L. Mathieu, A. Nicholas Sporck
  • Patent number: 7649366
    Abstract: A contactor device comprising a plurality of probes disposed to contact ones of the electronic devices can be electrically connected to a source of test signals. A switch can be activated electrically connecting a connection to the source of test signals to a selected one of a first group of electrically connected ones of the probes disposed to contact a first set of a plurality of the electronic devices or a second group of electrically connected ones of the probes disposed to contact a second set of a plurality of the electronic devices.
    Type: Grant
    Filed: September 1, 2006
    Date of Patent: January 19, 2010
    Assignee: FormFactor, Inc.
    Inventors: Roy J. Henson, A. Nicholas Sporck
  • Publication number: 20100000080
    Abstract: A probe card assembly can include a probe head assembly having probes for contacting an electronic device to be tested. The probe head assembly can be electrically connected to a wiring substrate and mechanically attached to a stiffener plate. The wiring substrate can provide electrical connections to a testing apparatus, and the stiffener plate can provide structure for attaching the probe card assembly to the testing apparatus. The stiffener plate can have a greater mechanical strength than the wiring substrate and can be less susceptible to thermally induced movement than the wiring substrate. The wiring substrate may be attached to the stiffener plate at a central location of the wiring substrate. Space may be provided at other locations where the wiring substrate is attached to the stiffener plate so that the wiring substrate can expand and contract with respect to the stiffener plate.
    Type: Application
    Filed: June 3, 2009
    Publication date: January 7, 2010
    Inventors: Benjamin N. Eldridge, Gary W. Grube, Eric D. Hobbs, Gaetan L. Mathieu, Makarand S. Shinde, Alexander H. Slocum, A. Nicholas Sporck, Thomas N. Watson
  • Patent number: 7616016
    Abstract: In a probe card assembly, a series of probe elements can be arrayed on a silicon space transformer. The silicon space transformer can be fabricated with an array of primary contacts in a very tight pitch, comparable to the pitch of a semiconductor device. One preferred primary contact is a resilient spring contact. Conductive elements in the space transformer are routed to second contacts at a more relaxed pitch. In one preferred embodiment, the second contacts are suitable for directly attaching a ribbon cable, which in turn can be connected to provide selective connection to each primary contact. The silicon space transformer is mounted in a fixture that provides for resilient connection to a wafer or device to be tested. This fixture can be adjusted to planarize the primary contacts with the plane of a support probe card board.
    Type: Grant
    Filed: April 1, 2008
    Date of Patent: November 10, 2009
    Assignee: FormFactor, Inc.
    Inventors: Benjamin N. Eldridge, Igor Y. Khandros, A. Nicholas Sporck
  • Publication number: 20090251162
    Abstract: A base controller disposed in a test cassette receives test data for testing a plurality of electronic devices. The base controller wirelessly transmits the test data to a plurality of wireless test control chips, which write the test data to each of the electronic devices. The wireless test control chips then read response data generated by the electronic devices, and the wireless test control chips wirelessly transmit the response data to the base controller.
    Type: Application
    Filed: June 16, 2009
    Publication date: October 8, 2009
    Inventors: Igor Y. Khandros, Benjamin N. Eldridge, Charles A. Miller, A. Nicholas Sporck
  • Patent number: 7592821
    Abstract: A probe card assembly can include a probe head assembly having probes for contacting an electronic device to be tested. The probe head assembly can be electrically connected to a wiring substrate and mechanically attached to a stiffener plate. The wiring substrate can provide electrical connections to a testing apparatus, and the stiffener plate can provide structure for attaching the probe card assembly to the testing apparatus. The stiffener plate can have a greater mechanical strength than the wiring substrate and can be less susceptible to thermally induced movement than the wiring substrate. The wiring substrate may be attached to the stiffener plate at a central location of the wiring substrate. Space may be provided at other locations where the wiring substrate is attached to the stiffener plate so that the wiring substrate can expand and contract with respect to the stiffener plate.
    Type: Grant
    Filed: October 23, 2007
    Date of Patent: September 22, 2009
    Assignee: FormFactor, Inc.
    Inventors: Benjamin N. Eldridge, Gary W. Grube, Eric D. Hobbs, Gaetan L. Mathieu, Makarand S. Shinde, Alexander H. Slocum, A. Nicholas Sporck, Thomas N. Watson
  • Patent number: 7550842
    Abstract: In an integrated circuit assembly, know good die (KGD) are assembled on a substrate. Interconnect elements electrically connect pads on a die attached to the substrate to traces or other electrical conductors on the substrate or to pads on another die attached to the substrate. The substrate may have one or more openings, exposing pads of the die. The assembly may comprise one or more dice.
    Type: Grant
    Filed: December 12, 2002
    Date of Patent: June 23, 2009
    Assignee: FormFactor, Inc.
    Inventors: Igor Y. Khandros, Benjamin N. Eldridge, Charles A. Miller, A. Nicholas Sporck, Gary W. Grube, Gaetan L. Mathieu
  • Patent number: 7548055
    Abstract: A method and apparatus for testing a set of electronic devices can comprise placing electronic devices into a test station. A plurality of testers can provide test data to the test station. The test station can test the electronic devices using test data received from the plurality of testers. One of the testers can communication with another of the testers regarding the testing of the electronic devices. Probes can be used to contact the electronic devices, and one of the electronic devices can be contacted by more than one of the probes.
    Type: Grant
    Filed: April 4, 2007
    Date of Patent: June 16, 2009
    Assignee: FormFactor, Inc.
    Inventors: Igor Y. Khandros, Benjamin N. Eldridge, Charles A. Miller, A. Nicholas Sporck
  • Publication number: 20090085590
    Abstract: Methods and apparatus for testing devices using serially controlled intelligent switches have been described. In some embodiments, a probe card assembly can be provided that includes a plurality of integrated circuits (ICs) serially coupled to form a chain, the chain coupled to at least one serial control line, the plurality of ICs including switches coupled to test probes, each of the switches being programmable responsive to a control signal on the at least one serial control line.
    Type: Application
    Filed: September 27, 2007
    Publication date: April 2, 2009
    Applicant: FORMFACTOR, INC.
    Inventors: Tommie Edward Berry, A. Nicholas Sporck
  • Publication number: 20080180121
    Abstract: In a probe card assembly, a series of probe elements can be arrayed on a silicon space transformer. The silicon space transformer can be fabricated with an array of primary contacts in a very tight pitch, comparable to the pitch of a semiconductor device. One preferred primary contact is a resilient spring contact. Conductive elements in the space transformer are routed to second contacts at a more relaxed pitch. In one preferred embodiment, the second contacts are suitable for directly attaching a ribbon cable, which in turn can be connected to provide selective connection to each primary contact. The silicon space transformer is mounted in a fixture that provides for resilient connection to a wafer or device to be tested. This fixture can be adjusted to planarize the primary contacts with the plane of a support probe card board.
    Type: Application
    Filed: April 1, 2008
    Publication date: July 31, 2008
    Inventors: Igor Y. Khandros, A. Nicholas Sporck, Benjamin N. Eldrdge
  • Publication number: 20080136432
    Abstract: Probes in a plurality of DUT probe groups can be connected in parallel to a single tester channel. In one aspect, digital potentiometers can be used to effectively switch the tester channel from a probe in one DUT probe group to a probe in another DUT probe group. In another aspect, switches in parallel with a resistor can accomplish such switching. In yet another aspect, a chip select terminal on each DUT can be used to effectively connect and disconnect internal DUT circuitry to the tester channel. Multiple DUT probe groups so connected can be used to create different patterns of DUT probe groups for testing different patterns of DUTs and thus facilitate sharing tester channels.
    Type: Application
    Filed: December 6, 2006
    Publication date: June 12, 2008
    Inventors: Matthew E. Chraft, Benjamin N. Eldridge, Roy J. Henson, A. Nicholas Sporck