Patents by Inventor Aaron E. Carstens

Aaron E. Carstens has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11826809
    Abstract: A container, such as a beverage or food can is provided, which includes a first sidewall, a second sidewall and a bottom portion extending between the first and second sidewalls. The material of the bottom portion is stretched relative to the first sidewall and the second sidewall to form a thinned preselected profile, such as a dome. The material of the container at or about the dome has a substantially uniform thickness. The container is formed from a blank of material, which has a base gauge prior to being formed. After being formed, the blank of material of the container at or about the dome has a thickness less than the base gauge. Tooling having a clamp bead, or a progressive clamp bead, for selectively forming a blank of material into a container, as well as an associated method are also disclosed.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: November 28, 2023
    Assignee: Stolle Machinery Company, LLC
    Inventors: Aaron E. Carstens, James A. McClung, Patrick K. McCarty, Gregory H. Butcher
  • Patent number: 11806772
    Abstract: A hydrostatic/hydrodynamic fluid bearing assembly for a can bodymaker is provided. The hydrostatic/hydrodynamic fluid bearing assembly is separate from the ram body. The outboard guide bearing assembly includes a carriage assembly and a number of elongated journals. The carriage assembly includes a ram coupling, a crank coupling, and body defining a number of journal passages. The ram body is coupled to a ram coupling. The crank coupling is structured to be coupled to a crank arm. Each journal extends through a carriage assembly body journal passage. In this configuration, the ram body may form a can body in a traditional manner, but fluid bearing assembly fluid is not applied to the ram body. Instead, the fluid bearing assembly fluid is applied to the journals.
    Type: Grant
    Filed: June 23, 2021
    Date of Patent: November 7, 2023
    Assignee: Stolle Machinery Company, LLC
    Inventors: Gregory H. Butcher, Aaron E. Carstens, Kenneth E. Carper, Russell Bauer, Ian Kenneth Scholey
  • Patent number: 11731186
    Abstract: A container, such as a beverage or food can is provided, which includes a first sidewall, a second sidewall and a bottom portion extending between the first and second sidewalls. The material of the bottom portion is stretched relative to the first sidewall and the second sidewall to form a thinned preselected profile, such as a dome. The material of the container at or about the dome has a substantially uniform thickness. The container is formed from a blank of material, which has a base gauge prior to being formed. After being formed, the blank of material of the container at or about the dome has a thickness less than the base gauge. Tooling having a clamp bead, or a progressive clamp bead, for selectively forming a blank of material into a container, as well as an associated method are also disclosed.
    Type: Grant
    Filed: November 12, 2019
    Date of Patent: August 22, 2023
    Assignee: Stolle Machinery Company, LLC
    Inventors: Aaron E. Carstens, James A. McClung, Patrick K. McCarty, Gregory H. Butcher
  • Publication number: 20210316353
    Abstract: A hydrostatic/hydrodynamic fluid bearing assembly for a can bodymaker is provided. The hydrostatic/hydrodynamic fluid bearing assembly is separate from the ram body. The outboard guide bearing assembly includes a carriage assembly and a number of elongated journals. The carriage assembly includes a ram coupling, a crank coupling, and body defining a number of journal passages. The ram body is coupled to a ram coupling. The crank coupling is structured to be coupled to a crank arm. Each journal extends through a carriage assembly body journal passage. In this configuration, the ram body may form a can body in a traditional manner, but fluid bearing assembly fluid is not applied to the ram body. Instead, the fluid bearing assembly fluid is applied to the journals.
    Type: Application
    Filed: June 23, 2021
    Publication date: October 14, 2021
    Applicant: Stolle Machinery Company, LLC
    Inventors: Gregory H. Butcher, Aaron E. Carstens, Kenneth E. Carper, Russell Bauer, Ian Kenneth Scholey
  • Patent number: 11077478
    Abstract: A hydrostatic/hydrodynamic fluid bearing assembly for a can bodymaker is provided. The hydrostatic/hydrodynamic fluid bearing assembly is separate from the ram body. The outboard guide bearing assembly includes a carriage assembly and a number of elongated journals. The carriage assembly includes a ram coupling, a crank coupling, and body defining a number of journal passages. The ram body is coupled to a ram coupling. The crank coupling is structured to be coupled to a crank arm. Each journal extends through a carriage assembly body journal passage. In this configuration, the ram body may form a can body in a traditional manner, but fluid bearing assembly fluid is not applied to the ram body. Instead, the fluid bearing assembly fluid is applied to the journals.
    Type: Grant
    Filed: November 12, 2018
    Date of Patent: August 3, 2021
    Assignee: Stolle Machinery Company, LLC
    Inventors: Gregory H. Butcher, Aaron E. Carstens, Kenneth E. Carper, Russell Bauer, Ian Kenneth Scholey
  • Patent number: 10888913
    Abstract: A shell, a container employing the shell, and tooling and associated methods for forming the shell are provided. The shell includes a center panel, a circumferential chuck wall, an annular countersink between the center panel and the circumferential chuck wall, and a curl extending radially outwardly from the chuck wall. The material of at least one predetermined portion of the shell is selectively stretched relative to at least one other portion of the shell, thereby providing a corresponding thinned portion. The tooling includes a pressure concentrating forming surface.
    Type: Grant
    Filed: April 20, 2018
    Date of Patent: January 12, 2021
    Assignee: Stolle Machinery Company, LLC
    Inventors: Aaron E. Carstens, James A. McClung, Paul L. Ripple, Gregory H. Butcher, Patrick K. McCarty
  • Patent number: 10814376
    Abstract: A can bodymaker ram assembly is provided. The ram assembly includes an elongated, generally hollow ram body and a tension assembly. The ram body includes a proximal end, a medial portion, and a distal end. The tension assembly includes an elongated support member. The tension assembly support member includes a proximal end and a distal end. The tension assembly support member is substantially disposed within the ram body with the tension assembly support member proximal end coupled to the ram body proximal end, and the tension assembly support member distal end coupled to one of the ram body medial portion or the ram body distal end.
    Type: Grant
    Filed: November 22, 2017
    Date of Patent: October 27, 2020
    Assignee: Stolle Machinery Company, LLC
    Inventors: Gregory H. Butcher, Aaron E. Carstens, Kenneth E. Carper, Russell Bauer
  • Patent number: 10695818
    Abstract: A shell, a container employing the shell, and tooling and associated methods for forming the shell are provided. The shell includes a center panel, a circumferential chuck wall, an annular countersink between the center panel and the circumferential chuck wall, and a curl extending radially outwardly from the chuck wall. The material of at least one predetermined portion of the shell is selectively stretched relative to at least one other portion of the shell, thereby providing a corresponding thinned portion.
    Type: Grant
    Filed: January 6, 2017
    Date of Patent: June 30, 2020
    Assignee: Stolle Machinery Company, LLC
    Inventors: James A. McClung, Aaron E. Carstens, Gregory H. Butcher, Paul L. Ripple
  • Publication number: 20200156136
    Abstract: A can bodymaker includes a housing assembly, a drive mechanism, a ram assembly, a domer assembly, and a ram body dampening assembly. The ram assembly includes an elongated ram body. The drive mechanism is operatively coupled to the ram assembly so that the drive mechanism imparts a reciprocating motion to the ram body. The ram body dampening assembly is disposed adjacent the ram body path of travel. The ram body dampening assembly includes a housing and a dampening member. The dampening member is disposed immediately adjacent the ram body path of travel.
    Type: Application
    Filed: January 28, 2020
    Publication date: May 21, 2020
    Applicant: Stolle Machinery Company, LLC
    Inventors: Gregory H. Butcher, Aaron E. Carstens, lan Kenneth Scholey, Daniel A. Jansen
  • Publication number: 20200147665
    Abstract: A container, such as a beverage or food can is provided, which includes a first sidewall, a second sidewall and a bottom portion extending between the first and second sidewalls. The material of the bottom portion is stretched relative to the first sidewall and the second sidewall to form a thinned preselected profile, such as a dome. The material of the container at or about the dome has a substantially uniform thickness. The container is formed from a blank of material, which has a base gauge prior to being formed. After being formed, the blank of material of the container at or about the dome has a thickness less than the base gauge. Tooling having a clamp bead, or a progressive clamp bead, for selectively forming a blank of material into a container, as well as an associated method are also disclosed.
    Type: Application
    Filed: November 12, 2019
    Publication date: May 14, 2020
    Applicant: Stolle Machinery Company, LLC
    Inventors: Aaron E. Carstens, James A. McClung, Patrick K. McCarty, Gregory H. Butcher
  • Patent number: 10589334
    Abstract: A can bodymaker includes a housing assembly, a drive mechanism, a ram assembly, a domer assembly, and a ram body dampening assembly. The ram assembly includes an elongated ram body. The drive mechanism is operatively coupled to the ram assembly so that the drive mechanism imparts a reciprocating motion to the ram body. The ram body dampening assembly is disposed adjacent the ram body path of travel. The ram body dampening assembly includes a housing and a dampening member. The dampening member is disposed immediately adjacent the ram body path of travel.
    Type: Grant
    Filed: January 3, 2018
    Date of Patent: March 17, 2020
    Assignee: Stolle Machinery Company, LLC
    Inventors: Gregory H. Butcher, Aaron E. Carstens, Ian Kenneth Scholey, Daniel A. Jansen
  • Patent number: 10525519
    Abstract: A container, such as a beverage or food can is provided, which includes a first sidewall, a second sidewall and a bottom portion extending between the first and second sidewalls. The material of the bottom portion is stretched relative to the first sidewall and the second sidewall to form a thinned preselected profile, such as a dome. The material of the container at or about the dome has a substantially uniform thickness. The container is formed from a blank of material, which has a base gauge prior to being formed. After being formed, the blank of material of the container at or about the dome has a thickness less than the base gauge. Tooling having a clamp bead, or a progressive clamp bead, for selectively forming a blank of material into a container, as well as an associated method are also disclosed.
    Type: Grant
    Filed: October 6, 2016
    Date of Patent: January 7, 2020
    Assignee: Stolle Machinery Company, LLC
    Inventors: Aaron E. Carstens, James A. McClung, Paul L. Ripple, Gregory H. Butcher
  • Patent number: 10352385
    Abstract: A conversion system wherein a crankshaft drives the motion of the tooling assemblies within a number of lanes is provided. The crankshaft is structured to move the tooling assemblies associated with less than the total number of lanes. That is, for example, a four lane conversion press could include two crankshafts each actuating the tooling assemblies of two lanes. In an exemplary embodiment, each lane has a single associated crankshaft. The conversion system includes a multiple press drive assembly with a clutch/brake assembly and a flywheel assembly. The clutch/brake assembly is structured to suspend operation of the press units while the flywheel assembly stores energy in a flywheel. When operation of the press units is restarted, energy from the flywheel aids the motor in bringing the press units to an operating speed.
    Type: Grant
    Filed: October 13, 2015
    Date of Patent: July 16, 2019
    Assignee: Stolle Machinery Company, LLC
    Inventors: Gregory H. Butcher, Aaron E. Carstens, Patrick K. McCarty, Jason A. Davidson, Neil A. Zumberger, Kenneth E. Carper, Russell Bauer
  • Publication number: 20190201962
    Abstract: A can bodymaker includes a housing assembly, a drive mechanism, a ram assembly, a domer assembly, and a ram body dampening assembly. The ram assembly includes an elongated ram body. The drive mechanism is operatively coupled to the ram assembly so that the drive mechanism imparts a reciprocating motion to the ram body. The ram body dampening assembly is disposed adjacent the ram body path of travel. The ram body dampening assembly includes a housing and a dampening member. The dampening member is disposed immediately adjacent the ram body path of travel.
    Type: Application
    Filed: January 3, 2018
    Publication date: July 4, 2019
    Applicant: Stolle Machinery Company, LLC
    Inventors: Gregory H. Butcher, Aaron E. Carstens, Ian Kenneth Scholey, Daniel A. Jansen
  • Publication number: 20190076904
    Abstract: A hydrostatic/hydrodynamic fluid bearing assembly for a can bodymaker is provided. The hydrostatic/hydrodynamic fluid bearing assembly is separate from the ram body. The outboard guide bearing assembly includes a carriage assembly and a number of elongated journals. The carriage assembly includes a ram coupling, a crank coupling, and body defining a number of journal passages. The ram body is coupled to a ram coupling. The crank coupling is structured to be coupled to a crank arm. Each journal extends through a carriage assembly body journal passage. In this configuration, the ram body may form a can body in a traditional manner, but fluid bearing assembly fluid is not applied to the ram body. Instead, the fluid bearing assembly fluid is applied to the journals.
    Type: Application
    Filed: November 12, 2018
    Publication date: March 14, 2019
    Applicant: Stolle Machinery Company, LLC
    Inventors: Gregory H. Butcher, Aaron E. Carstens, Kenneth E. Carper, Russell Bauer, Ian Kenneth Scholey
  • Patent number: 10137490
    Abstract: A hydrostatic/hydrodynamic fluid bearing assembly for a can bodymaker is provided. The hydrostatic/hydrodynamic fluid bearing assembly is separate from the ram body. The outboard guide bearing assembly includes a carriage assembly and a number of elongated journals. The carriage assembly includes a ram coupling, a crank coupling, and body defining a number of journal passages. The ram body is coupled to a ram coupling. The crank coupling is structured to be coupled to a crank arm. Each journal extends through a carriage assembly body journal passage. In this configuration, the ram body may form a can body in a traditional manner, but fluid bearing assembly fluid is not applied to the ram body. Instead, the fluid bearing assembly fluid is applied to the journals.
    Type: Grant
    Filed: January 12, 2016
    Date of Patent: November 27, 2018
    Assignee: Stolle Machinery Company, LLC
    Inventors: Gregory H. Butcher, Aaron E. Carstens, Kenneth E. Carper, Russell Bauer, Ian Kenneth Scholey
  • Publication number: 20180236523
    Abstract: A shell, a container employing the shell, and tooling and associated methods for forming the shell are provided. The shell includes a center panel, a circumferential chuck wall, an annular countersink between the center panel and the circumferential chuck wall, and a curl extending radially outwardly from the chuck wall. The material of at least one predetermined portion of the shell is selectively stretched relative to at least one other portion of the shell, thereby providing a corresponding thinned portion. The tooling includes a pressure concentrating forming surface.
    Type: Application
    Filed: April 20, 2018
    Publication date: August 23, 2018
    Applicant: Stolle Machinery Company, LLC
    Inventors: Aaron E. Carstens, James A. McClung, Paul L. Ripple, Gregory H. Butcher, Patrick K. McCarty
  • Publication number: 20180170606
    Abstract: A formed blank is provided. The formed blank includes a stretched portion and/or a truncated protrusion, a tooling assembly structured to form a formed blank including a stretched portion and/or a truncated protrusion, and a method of forming a formed blank including a stretched portion and/or a truncated protrusion. The formed blank includes a base and a depending sidewall. The stretched portion and/or the truncated protrusion is disposed on the formed blank base and the thickness of the stretched portion and/or the truncated protrusion is less than the sidewall. The stretched portion and/or the truncated protrusion utilizes less material relative to an unformed base that has about the same thickness as the sidewall.
    Type: Application
    Filed: December 19, 2016
    Publication date: June 21, 2018
    Applicant: Stolle Machinery Company, LLC
    Inventors: Aaron E. Carstens, Patrick K. McCarty, James A. McClung, Paul L. Ripple, Gregory H. Butcher
  • Patent number: D827685
    Type: Grant
    Filed: December 19, 2016
    Date of Patent: September 4, 2018
    Assignee: Stolle Machinery Company, LLC
    Inventors: Aaron E. Carstens, Patrick K. McCarty, James A. McClung, Paul L. Ripple, Gregory H. Butcher
  • Patent number: D839935
    Type: Grant
    Filed: December 19, 2016
    Date of Patent: February 5, 2019
    Assignee: Stolle Machinery Company, LLC
    Inventors: Aaron E. Carstens, Patrick K. McCarty, James A. McClung, Paul L. Ripple, Gregory H. Butcher