Patents by Inventor Aaron M. Frederick

Aaron M. Frederick has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11905052
    Abstract: A system for forming retained container groups from an arrayed container group (ACG) via application of an adapted retainer blank to the ACG is generally provided. The system is advantageously characterized by a container conveyance apparatus for conveying arrayed container groups, a supply of retainer blanks from which retainer blanks are dispensable, and a processing station characterized by a segment of the container conveyance apparatus, a die block, for receipt of a dispensed retainer blank from the supply of retainer blanks, and a robotic arm equipped with an end of arm tool (EOAT).
    Type: Grant
    Filed: April 13, 2022
    Date of Patent: February 20, 2024
    Assignee: Douglas Machine Inc.
    Inventors: Aaron M. Frederick, Kasey W. Dillon, Rick W. Lukanen, Jr., Craig Sholts, Jeffery L. Lenarz, Matthew R. Crissinger, Andrew J. Bye, Eric A. Timmerman
  • Patent number: 11505341
    Abstract: A robotic case packer is provided. The packer includes a case conveying apparatus, a case set up station, a case loading station, downstream of the case set up station, and a loaded case closure station, downstream of the case loading station, the case conveying apparatus receiving and conveying a case blank for case set up, case loading and loaded case closure operations, a process flow path as to case operations delimited by the case conveying apparatus. The case set up station, characterized by a case set up robot operable in a process flow path direction, secures a case blank from a source of case blanks and transfers the blank to the case conveying apparatus. The case loading station, characterized by a case loading robot operable across the process flow path direction, transfers an article group for case loading into a set up case conveyed by the case conveying apparatus.
    Type: Grant
    Filed: October 4, 2019
    Date of Patent: November 22, 2022
    Assignee: Douglas Machine Inc.
    Inventors: Robert Allan Danner, Jr., Christopher Todd Davis, Aaron M. Frederick, Richard W. Lukanen, Jr., David L. Anderson
  • Publication number: 20220348368
    Abstract: A system for forming retained container groups from an arrayed container group (ACG) via application of an adapted retainer blank to the ACG is generally provided. The system is advantageously characterized by a container conveyance apparatus for conveying arrayed container groups, a supply of retainer blanks from which retainer blanks are dispensable, and a processing station characterized by a segment of the container conveyance apparatus, a die block, for receipt of a dispensed retainer blank from the supply of retainer blanks, and a robotic arm equipped with an end of arm tool (EOAT).
    Type: Application
    Filed: April 13, 2022
    Publication date: November 3, 2022
    Applicant: Douglas Machine Inc.
    Inventors: Aaron M. Frederick, Kasey W. Dillon, Rick W. Lukanen, JR., Craig Sholts, Jeffery L. Lenarz, Matthew R. Crissinger, Andrew J. Bye, Eric A. Timmerman
  • Patent number: 11383863
    Abstract: A top loading assembly is provided. The assembly includes a robotic arm and an article collector assembly supported thereby. The robotic arm is characterized by first and second arm segments and three pivotable arm joints, a first arm joint J1 being a distal arm joint for operatively supporting said collector assembly, a second arm joint J2 being an intermediate arm joint, and a third arm joint J3 being a terminal/anchorable arm joint. The collector assembly, directable from an article collection locus to a collected article loading locus, includes a collector adapted to effectuate select clamping in relation to articles collected by the collector during direction of the collector assembly from the article collection locus to the collected article loading locus.
    Type: Grant
    Filed: September 2, 2016
    Date of Patent: July 12, 2022
    Assignee: Douglas Machine Inc.
    Inventors: Thomas H. Peterman, Christopher T. Davis, Matthew D. Toyli, Aaron M. Frederick, Richard W. Lukanen, Jr., Christopher D. Harren
  • Patent number: 11292624
    Abstract: A robotic end of arm tool to effectuate loaded case closure is provided. The tool includes a loaded case flap folding assembly to effectuate folding of flaps extending from a first case panel of a loaded case and, advantageously, loaded case squaring assemblies. The folding assembly includes flap engaging elements, a linkage and an actuator, the flap engaging elements operatively united with the linkage, the linkage actuatable via the actuator in furtherance of causing the flap engaging elements to engage the flaps extending from the first case panel. Flap engaging elements include a first flap engaging element for engagement with a first flap extending from the first case panel of the loaded case, and second and third flap engaging elements for engagement with second and third flaps opposingly extending from the first case panel, each of the second and third flaps adjacent the first flap.
    Type: Grant
    Filed: October 4, 2019
    Date of Patent: April 5, 2022
    Assignee: Douglas Machine Inc.
    Inventors: Aaron M. Frederick, Travis John Bakker, Robert Allan Danner, Jr., Christopher Todd Davis, Richard W. Lukanen, Jr.
  • Patent number: 11072141
    Abstract: A case setup apparatus is generally provided. The apparatus is characterized by a robotic arm and a case engaging apparatus carried by the robotic arm. The case engaging apparatus is characterized by a picker arm assembly for picking a case blank from a source of case blanks, and a rack arm assembly for attaching to a picked case blank. The picker arm assembly is fixedly supported within the case engaging apparatus and the rack arm assembly is pivotably supported, relative to the picker arm assembly, within the case engaging apparatus. A flap folding subassembly is provided and translatably supported within the case engaging apparatus for reversible travel parallel to the picker arm assembly. The subassembly includes flap engaging members, a flap engaging member of the flap engaging members being forwardly extendable to disassociate adjacent flaps of a case blank in advance of folding a flap by the flap engaging members.
    Type: Grant
    Filed: March 21, 2018
    Date of Patent: July 27, 2021
    Assignee: Douglas Machine Inc.
    Inventors: Aaron M. Frederick, Grady J. Ries, Richard W. Lukanen, Jr., Christopher Todd Davis
  • Patent number: 10889452
    Abstract: An article processing station is characterized by an accumulating article shaft and robotic EOAT receiving articles entering the shaft. The shaft includes a grouped article receiving deck within an egress portion of the shaft, opposingly paired sidewalls, and an end wall downstream of the sidewalls. The deck includes spaced apart deck fingers, the end wall includes spaced apart wall fingers, and the EOAT includes spaced apart tool fingers. The tool fingers are registerable in relation to spaces of the spaced apart wall fingers and the spaced apart deck fingers so as to pass there through. The tool travels to, through and from the shaft, so as to receive articles entering the ingress portion of the shaft while traveling from the ingress portion towards the egress portion in furtherance of depositing an article group upon the deck during travel from the shaft.
    Type: Grant
    Filed: October 30, 2019
    Date of Patent: January 12, 2021
    Assignee: Douglas Machine Inc.
    Inventors: Aaron M. Frederick, Richard W. Lukanen, Jr.
  • Patent number: 10549923
    Abstract: An article accumulation pattern building load plate assembly is provided. The assembly includes a deck for support of patterned articles, a stop for retaining deck supported articles, and spaced apart guides adjustably positionable in relation to the deck so as to transversely guide articles thereacross towards the stop. Articles of the patterned articles are received at an ingress portion of the assembly from a metered article source, the articles extendable at least across a width of the deck in a direction transverse to an article ingress direction. The stop is adjacent the deck, extending in a direction transverse to the article ingress direction, the stop delimiting an egress portion of the assembly.
    Type: Grant
    Filed: February 27, 2017
    Date of Patent: February 4, 2020
    Assignee: Douglas Machine Inc.
    Inventors: Matthew R. Crissinger, Aaron M. Frederick, Thomas H. Peterman
  • Publication number: 20180354727
    Abstract: An article accumulation pattern building load plate assembly is provided. The assembly includes a deck for support of patterned articles, a stop for retaining deck supported articles, and spaced apart guides adjustably positionable in relation to the deck so as to transversely guide articles thereacross towards the stop. Articles of the patterned articles are received at an ingress portion of the assembly from a metered article source, the articles extendable at least across a width of the deck in a direction transverse to an article ingress direction. The stop is adjacent the deck, extending in a direction transverse to the article ingress direction, the stop delimiting an egress portion of the assembly.
    Type: Application
    Filed: February 27, 2017
    Publication date: December 13, 2018
    Applicant: Douglas Machine Inc.
    Inventors: Matthew R. Crissinger, Aaron M. Frederick, Thomas H. Peterman
  • Publication number: 20180244410
    Abstract: A top loading assembly is provided. The assembly includes a robotic arm and an article collector assembly supported thereby. The robotic arm is characterized by first and second arm segments and three pivotable arm joints, a first arm joint J1 being a distal arm joint for operatively supporting said collector assembly, a second arm joint J2 being an intermediate arm joint, and a third arm joint J3 being a terminal/anchorable arm joint. The collector assembly, directable from an article collection locus to a collected article loading locus, includes a collector adapted to effectuate select clamping in relation to articles collected by the collector during direction of the collector assembly from the article collection locus to the collected article loading locus.
    Type: Application
    Filed: September 2, 2016
    Publication date: August 30, 2018
    Applicant: Douglas Machine Inc.
    Inventors: Thomas H. Peterman, Christopher T. Davis, Matthew D. Toyli, Aaron M. Frederick, Richard W. Lukanen, Jr., Christopher D. Harren
  • Publication number: 20160031573
    Abstract: Apparatus for receipt and select accumulation of individual articles so as to form an article group, and subsequent transfer of the article group in furtherance of cartoning same, is provided. The apparatus includes a track assembly, an article receiver and an article group advancer. The track assembly delimits a track travel path, the track travel path characterized by an individual article ingress segment, and an article group egress segment. The article receiver is operatively supported by the track assembly for travel corresponding to the track travel path, the article receiver receiving individual articles at the article ingress segment of said track travel path.
    Type: Application
    Filed: July 31, 2015
    Publication date: February 4, 2016
    Applicant: Douglas Machine Inc.
    Inventors: Christopher T. Davis, Daniel L. Floding, Aaron M. Frederick