Abstract: An apparatus (100) and method (200) that evaluates printing apparatus cleaner performance. The method can be performed in a printing apparatus that can include an intermediate transfer belt (150), an intermediate transfer belt sensor (155), a developer (115), a photoreceptor (110), and a photoreceptor cleaner (120). The method can include placing (220) marking material on the photoreceptor using the developer. The method can include cleaning (230) the marking material on the photoreceptor using the photoreceptor cleaner. The method can include transferring (240) the marking material to the intermediate transfer belt. The method can include sensing (250) marking material on the intermediate transfer belt using the intermediate transfer belt sensor.

Abstract: An apparatus and method that determines toner age in a printing apparatus. The method can include placing an imaging surface cleaner in contact with an imaging surface. The method can include placing a toner patch on the imaging surface. The method can include rotating the imaging surface in a process direction. The method can include measuring a frictional interaction between the imaging surface cleaner and the imaging surface as the toner patch passes the imaging surface cleaner. The method can include determining whether toner should be purged based on the measured frictional interaction. The method can include purging the toner if the toner should be purged.

Abstract: A method and apparatus for predicting blade life in an image production device is disclosed. The method may include retrieving a number of print starts, a number of print cycles, a wear rate for print starts, and a wear rate for print cycles from a memory, calculating wear of a cleaning blade based on the number of print starts, the number of print cycles, the wear rate for print starts, and the wear rate for print cycles, wherein the wear rate for print starts and the wear rate for print cycles are weighed differently, determining if the calculated wear of the cleaning blade exceeds a predetermined threshold, wherein if it is determined that the calculated wear of the cleaning blade exceeds a predetermined threshold, sending a notification that the cleaning blade needs to be replaced.

Abstract: Systems and methods of diagnosing a photoreceptor associated with an imaging device. The photoreceptor is configured to enter into a diagnostic cycle to complete a set number of cycles. A sensor or array is configured to a scan a component associated with the imaging device during each of the set of cycles to establish defect data. The defect data is analyzed to filter one or more charge deficient spots (CDS) from background noise in the defect data. The systems and methods determine whether the photoreceptor needs replacement based on the determined one or more CDS. The systems and methods are further configured to output a report of the determination. The determination is conducted at fixed or variable intervals throughout the life of the photoreceptor and/or imaging device.

Abstract: Systems and methods of determining a predicted usable life of components, such as a photoreceptor, associated with an imaging device. The systems and methods include a power source configured to increase an electric field across the photoreceptor. A sensor or array is configured to detect charge deficient spots (CDS) in a charge transport layer (CTL) of the photoreceptor as a result of increasing the electric field. The systems and methods are configured to determine the predicted useable life of the photoreceptor based on the detected CDS. The systems and methods are further configured to output a report of the estimation. The estimation is conducted at fixed or variable intervals throughout the life of the photoreceptor and/or imaging device.

Abstract: An apparatus and method that cleans a photoreceptor in a printing apparatus is disclosed. The method can include setting a voltage bias of an electrostatic cleaning brush in a printing apparatus to a first voltage bias. The method can include generating an image on media using a photoreceptor. The method can include cleaning the photoreceptor using the electrostatic cleaning brush operating at the first voltage bias. The method can include measuring operating conditions of the printing apparatus to determine an expected film accumulation rate on the photoreceptor. The method can include adjusting the voltage bias on the electrostatic cleaning brush to a second voltage bias based on the measured operating conditions.

Abstract: A system and method by which, in photoreceptor devices that use non-contact charging, an impending failure of a photoreceptor can be accurately estimated based on a determined thickness of a charge transport layer in the photoreceptor. The systems and methods may include measuring current delivered to the photoreceptor charge transport layer, measuring voltage of the photoreceptor transport layer, determining a slope of the charge device, determining the thickness of the charge transport layer based on at least one of the measured current value, voltage value, or charge device slope, and determining a photoreceptor replacement interval based on the determined thickness.

Abstract: A system and method for measuring a substrate edge signal for image sensor phasing. An intermediate transfer substrate edge signal can be effectively mapped by a substrate edge sensor and recorded for at least one complete revolution. A substrate edge signal from an inter-document zone sampled from any region of a substrate in runtime by a process sensor can also be recorded. A comparison or cross-correlation can be applied between the bare intermediate transfer substrate edge signal and the substrate edge signal sensed in the inter-document zone. A cross-correlation algorithm returns a maximum peak value when the two signals are registered in-phase with one another. This information can then be used to register the bare belt process sensor signal and the process sensor signal over the region of interest in-phase with one another. A flat-fielding algorithm can also be applied to the phase-aligned process sensor data to remove artifacts and compensate for substrate (e.g., belt) induced non-uniformities.

Abstract: A photoreceptor charge transport layer thickness determining apparatus for a photoreceptor including a scorotron charge device having coronode wires and a scorotron grid positioned between the corona wires and the photoreceptor charge transport layer, the scorotron charge device being configured to charge the photoreceptor layer using corona discharge to generate ions directed to a surface of the photoreceptor charge transport layer. A first current measuring device measures a current supplied to the coronode wires and outputs a first current value, a second current measuring device measures a current being delivered to the scorotron grid and outputs a second current value, and a processor receives the first and second current values and determines a current delivered to the photoreceptor charge transport layer by subtracting the second current value from the first current value, and determines a thickness of the photoreceptor charge transport layer using the current value.

Abstract: A photoreceptor charge transport layer thickness determining apparatus for a photoreceptor including a scorotron charge device having coronode wires and a scorotron grid positioned between the corona wires and the photoreceptor charge transport layer, the scorotron charge device being configured to charge the photoreceptor layer using corona discharge to generate ions directed to a surface of the photoreceptor charge transport layer. A first current measuring device measures a current supplied to the coronode wires and outputs a first current value, a second current measuring device measures a current being delivered to the scorotron grid and outputs a second current value, and a processor receives the first and second current values and determines a current delivered to the photoreceptor charge transport layer by subtracting the second current value from the first current value, and determines a thickness of the photoreceptor charge transport layer using the current value.

Abstract: A xerographic marking engine adjusts a charging actuator value, such as an AC peak-to-peak voltage or an AC peak-to-peak current, based on a determined knee value, VKNEE, of a charge curve for an imaging apparatus photoreceptor within the xerographic marking engine and environmental sensor data. The environmental sensor data may measure environment temperature and environment humidity. In near A-zone environments, for example, operational environments in which the temperature is 80 degrees Fahrenheit and the relative humidity is 80%, the charging actuator value may be selected to achieve a predetermined photoreceptor wear rate that avoids print quality defects due to lateral charge migration. In other than A-zone environments, the charging actuator value may be selected to minimize the photoreceptor wear rate, while avoiding print quality defects. The described approach allows optimal photoconductor wear to be achieved, in all operational environments, without increasing the risk of print quality defects.

Abstract: An apparatus (100) that detects blade deflection from a print assembly contact surface is disclosed. The apparatus can include a print assembly (110) rotationally supported in the apparatus, where the print assembly can have a print assembly contact surface (112) and a print assembly conductor (114). The apparatus can include a blade (120) configured to be coupled to the print assembly contact surface and a blade conductive layer (130) coupled to the blade. The apparatus can include a sensor (140) configured to measure a capacitance between the blade conductive layer and the print assembly conductor.

Abstract: Aspects of the disclosure can provide a method of detecting a density of a pigmented layer on an object. The method can include emitting a first modulated light onto a first portion of the object having the pigmented layer, detecting a first reflected light of the first modulated light from the first portion of the object, and determining the density of the pigmented layer according to the first reflected light. Furthermore, the method can include emitting a second modulated light onto a second portion of the object, detecting a second reflected light of the second modulated light from the second portion of the object, and determining the density of the pigmented layer according to a relative ratio that is related to the first reflected light and the second reflected light.

Abstract: An apparatus (100) and method (200) that lubricates a cleaning blade in a xerographic printer is disclosed. The apparatus can include a charge receptor (110), movable in a process direction P, where the charge receptor can have a main surface (111). The apparatus can include a cleaning station (123) configured to clean the main surface of the charge receptor, where the cleaning station can include a cleaning blade (124) coupled to the main surface of the charge receptor. The apparatus can include a cleaning blade lubrication module (118) configured to place a lubrication stripe (160) on a portion of the main surface of the charge receptor at a selected time. The apparatus can include a controller (150) coupled to the cleaning blade lubrication module and coupled to the charge receptor. The controller can be configured to substantially park the cleaning blade in the lubrication stripe when the charge receptor is stopped.

Abstract: A method of normalizing sensor readings includes receiving a reading from a sensor configured to detect light reflected from a substrate; and normalizing the sensor reading based on a function of sensed mass level on the substrate. A processor for implementing the method is also provided.

Abstract: According to aspects of the embodiments, there is provided an adaptive blade lubrication apparatus that includes a lubricant unit to place a lubrication stripe of lubricating material on a portion of a main surface; a cleaning blade that engages the main surface to remove excess toner thereon; and a controller configured to control the location of each lubrication stripe of lubricating material, wherein the controller places the lubricating material based on at least one of application frequency, blade lubrication state, blade engagement with the main surface. By varying the location of the lubrication stripe, the cleaning blade is better lubricated over the entire surface of the photoreceptor with the same or less lubricant than used in single location lubrication. Blade life and reliability are improved with more effective lubrication of the blade.

Abstract: According to aspects of the embodiments, there is provided an adaptive blade lubrication apparatus that includes a lubricant unit to place a lubrication stripe of lubricating material on a portion of a main surface; a cleaning blade that engages the main surface to remove excess toner thereon; and a controller configured to control the location of each lubrication stripe of lubricating material, wherein the controller places the lubricating material based on at least one of application frequency, blade lubrication state, blade engagement with the main surface. By varying the location of the lubrication stripe, the cleaning blade is better lubricated over the entire surface of the photoreceptor with the same or less lubricant than used in single location lubrication. Blade life and reliability are improved with more effective lubrication of the blade.

Abstract: An image printing system includes a print engine and a sensing system. The print engine is configured to print a marking material image on a image bearing surface. The sensing system includes a plurality of illuminators, a modulator, a sensor, and a demodulator. Each illuminator is configured to simultaneously emit a light beam at the marking material image on the image bearing surface, thereby producing reflectance from the marking material image at least in a first direction. The modulator is configured to modulate an intensity characteristic of each of the light beams emitted by the illuminators such that each light beam has a different modulated waveform characteristic, where the waveform characteristic includes at least frequency. The sensor is configured to detect the reflectance from the plurality of light beams in the first direction and output a reflectance signal.

Abstract: Multi-color document processing systems and methods are described in which the toner detachment field distribution curve is measured as a function of transfer field and the curve is shifted by adjustment of one or more toner state adjustment actuators to facilitate operation at lower transfer field levels for mitigating retransfer and other high field defects.

Abstract: A method and apparatus for predicting blade life in an image production device is disclosed. The method may include retrieving a number of print starts, a number of print cycles, a wear rate for print starts, and a wear rate for print cycles from a memory, calculating wear of a cleaning blade based on the number of print starts, the number of print cycles, the wear rate for print starts, and the wear rate for print cycles, wherein the wear rate for print starts and the wear rate for print cycles are weighed differently, determining if the calculated wear of the cleaning blade exceeds a predetermined threshold, wherein if it is determined that the calculated wear of the cleaning blade exceeds a predetermined threshold, sending a notification that the cleaning blade needs to be replaced.