Abstract: An aircraft skin alignment system includes a support structure to support one or more aircraft skins, a puller tool, and a clamp tool; the puller tool having a base, the base supporting a holding mechanism to releasably engage with a first aircraft skin and a pulling mechanism to apply a pulling force to the first aircraft skin when the first aircraft skin is engaged with the holding mechanism; and the clamp tool having a body supporting an edge locator; the puller tool is to pull the first aircraft skin such that a first edge of the aircraft skin abuts the edge locator, the edge locator preventing the first edge from being pulled past the edge locator; and tool holes can be drilled into the first aircraft skin such that the tool holes are aligned based on an edge index due to a position of the edge locator.

Abstract: A method of locating a stake to a floor assembly jig includes providing a floor assembly jig and a stake having a plurality of segments, laser cutting one or more slots into a structural member of the floor assembly jig, inserting at least one segment of the stake into the one or more slots thereby providing a substantially precise position and alignment of the stake with respect to the floor assembly jig, and securing the stake to the floor assembly jig to maintain the substantially precise position and alignment of the stake.

Abstract: A shot-peen forming system includes a shot-sourcing chamber and a plurality of conduits, each having a first end and a second end. The first ends are coupled to the shot-sourcing chamber for receiving a portion of shot. A plurality of peen-forming jets are coupled to the second end of a respective one of the plurality of conduits. The plurality of jets are each adapted to fire shot in one of a plurality of predetermined directions to simultaneously deliver shot to a workpiece. An omnidirectional shot peening delivery system includes a plurality of nozzles positioned for shot peening from a plurality of angles, respectively. A shot distributor is adapted to receive shot through an inlet and distribute shot to the plurality of nozzles, and a workpiece holder is adapted to constrain a workpiece for receiving shot from the plurality of nozzles simultaneously to provide conformity during shot-peen forming.

Abstract: A shot-peen forming system includes a shot-sourcing chamber and a plurality of conduits, each having a first end and a second end. The first ends are coupled to the shot-sourcing chamber for receiving a portion of shot. A plurality of peen-forming jets are coupled to the second end of a respective one of the plurality of conduits. The plurality of jets are each adapted to fire shot in one of a plurality of predetermined directions to simultaneously deliver shot to a workpiece. An omnidirectional shot peening delivery system includes a plurality of nozzles positioned for shot peening from a plurality of angles, respectively. A shot distributor is adapted to receive shot through an inlet and distribute shot to the plurality of nozzles, and a workpiece holder is adapted to constrain a workpiece for receiving shot from the plurality of nozzles simultaneously to provide conformity during shot-peen forming.