Abstract: A solid oxide fuel cell system includes an electrochemical fuel cell, a fuel reformer and a hydrogen separation member. The electrochemical fuel cell includes a fuel electrode electrochemically generating water from hydrogen fuel and oxygen ions. The fuel reformer configured to receive a raw fuel stream and to react raw fuel and recycled water to form hydrogen fuel and exhaust gases. The hydrogen separation member is configured to separate hydrogen fuel from the exhaust gases such that the hydrogen fuel transported through the hydrogen separation member is routed from the hydrogen separation member to the fuel electrode. The hydrogen separation member partially defines a water recycle conduit configured to route water to the raw fuel stream upstream the fuel reformer.

Abstract: A method for operating a fuel cell system includes monitoring a signal indicative of a water level within the fuel cell system. The method further includes determining an anode air flow rate based on the monitored signal indicative of water level. The method further includes controlling the anode air actuator based on the determined anode air flow rate.

Abstract: A fuel cell stack configured to input raw fuel from a fuel source to produce electrical energy includes a fuel cell comprising an anode, an electrolyte, and a cathode. The anode defines an anode chamber, and a hydrogen separation member is disposed within the anode chamber. The hydrogen separation member has a first side and a second side. The first side of the hydrogen separation member defines a raw fuel chamber. The hydrogen separation member transfer hydrogen between the first side and the second side to provide hydrogen fuel to the anode of the fuel cell, while inhibiting the transportation of gas molecules between the first side and the second side.

Abstract: A gas delivery substrate and method of manufacture is disclosed. A thermoplastic extrusion compound is created comprising a ceramic material and a thermoplastic resin, a green body is formed by thermoplastic extrusion of the compound, and the green body is sintered to form the gas delivery substrate. Such gas delivery substrates may be thin walled, highly porous and have secondary operations such as crimping and machining done prior to sintering.

Abstract: A solid oxide fuel cell comprises a tube forming an anode, electrolyte and cathode, and a catalytic substrate is positioned within the tube. Such solid oxide fuel cells are highly compact and lightweight, and can be used in portable applications.

Abstract: A solid oxide fuel cell includes a tube, a spacer element, a catalytic substrate and an anode current collector. The solid oxide fuel cell further includes a spacer element disposed within the tube. The solid oxide fuel cell further includes a catalytic substrate disposed within the anode current collector electrically contacting the anode of the tube and providing an electrical current path inside the tube past the catalytic substrate to the inlet opening.

Abstract: A solid oxide fuel cell comprises a tube forming an anode, electrolyte and cathode, and a catalytic substrate is positioned within the tube. Such solid oxide fuel cells are highly compact and lightweight, and can be used in portable applications.

Abstract: A gas delivery substrate and method of manufacture is disclosed. A thermoplastic extrusion compound is created comprising a ceramic material and a thermoplastic resin, a green body is formed by thermoplastic extrusion of the compound, and the green body is sintered to form the gas delivery substrate. Such gas delivery substrates may be thin walled, highly porous and have secondary operations such as crimping and machining done prior to sintering.

Abstract: A solid oxide fuel cell comprises a tube forming an anode, electrolyte and cathode, and a catalytic substrate is positioned within the tube. Such solid oxide fuel cells are highly compact and lightweight, and can be used in portable applications.

Abstract: A hybrid energy conversion system includes a first energy conversion device configured to store and generate electrical power and a second energy conversion device configured to generate electrical power. The hybrid energy conversion system further includes a hybrid power sensing device configured to monitor a hybrid power level and a display device signally communicating with the hybrid power sensing device. The display device is configured to display a hybrid power level indicator based on the hybrid power level.

Abstract: A gas delivery substrate and method of manufacture is disclosed. A thermoplastic extrusion compound is created comprising a ceramic material and a thermoplastic resin, a green body is formed by thermoplastic extrusion of the compound, and the green body is sintered to form the gas delivery substrate. Such gas delivery substrates may be thin walled, highly porous and have secondary operations such as crimping and machining done prior to sintering.

Abstract: A method for preparation of a solid state electrochemical device having a cathode, and anode and an electrolyte positioned between the cathode and the anode is disclosed, comprising the steps of forming a controlled geometry feedrod having a cross sectional area, having at least a first extrusion compound and a second extrusion compound, and co-extruding the controlled geometry feedrod through a reduction die at least once to achieve a desired reduction in cross sectional area. Such microfabrication by thermoplastic co-extrusion enhances production of complex and multiphase electrodes and electrolytes.

Abstract: A method for preparation of a solid state electrochemical device having a cathode, and anode and an electrolyte positioned between the cathode and the anode is disclosed, comprising the steps of forming a controlled geometry feedrod having a cross sectional area, having at least a first extrusion compound and a second extrusion compound, and co-extruding the controlled geometry feed rod through a reduction die at least once to achieve a desired reduction in cross sectional area. Such microfabrication by thermoplastic co-extrusion enhances production of complex and multiphase electrodes and electrolytes.