Abstract: A detector assembly for a CT system includes a first support structure having a first plurality of mini-module support surfaces, each of the first plurality of mini-module support surfaces being tangent to a hypothetical sphere that is formed having a center of the hypothetical sphere positioned at a focal spot of the CT system, the first plurality of mini-module support surfaces at a first distance from the center of the hypothetical sphere, and a second support structure positioned next to the first support structure and having a second plurality of mini-module surfaces, the second support structure being angled in an X-Y plane with respect to the first support structure such that the second plurality of mini-module surfaces are tangent to the hypothetical sphere and at the first distance from the center of the hypothetical sphere.

Abstract: A detector sub-assembly for a CT system includes a detector module that includes a mount block having a top planar surface, a Y-axis planar surface that is parallel with the top planar surface, an X-axis planar surface that is orthogonal to the first Y-axis planar surface, and an aperture passing through the X-axis planar surface. The module includes a substrate having a pixelated photodiode positioned thereon, and a two-dimensional anti-scatter grid (ASG) positioned on the pixelated photodiode. The detector sub-assembly includes a support structure including a Y-axis mount surface and an X-axis mount surface, and a second aperture passing through the X-axis mount surface, a mounting screw having an outer diameter that is smaller than an inner diameter of the aperture and passing through the aperture and into the second aperture when the Y-axis planar surface is on the Y-axis mount surface.

Abstract: A detector assembly for a CT system includes a first support structure having a first plurality of mini-module support surfaces, each of the first plurality of mini-module support surfaces being tangent to a hypothetical sphere that is formed having a center of the hypothetical sphere positioned at a focal spot of the CT system, the first plurality of mini-module support surfaces at a first distance from the center of the hypothetical sphere, and a second support structure positioned next to the first support structure and having a second plurality of mini-module surfaces, the second support structure being angled in an X-Y plane with respect to the first support structure such that the second plurality of mini-module surfaces are tangent to the hypothetical sphere and at the first distance from the center of the hypothetical sphere.

Abstract: A detector sub-assembly for a CT system includes a detector module that includes a mount block having a top planar surface, a Y-axis planar surface that is parallel with the top planar surface, an X-axis planar surface that is orthogonal to the first Y-axis planar surface, and an aperture passing through the X-axis planar surface. The module includes a substrate having a pixelated photodiode positioned thereon, and a two-dimensional anti-scatter grid (ASG) positioned on the pixelated photodiode. The detector sub-assembly includes a support structure including a Y-axis mount surface and an X-axis mount surface, and a second aperture passing through the X-axis mount surface, a mounting screw having an outer diameter that is smaller than an inner diameter of the aperture and passing through the aperture and into the second aperture when the Y-axis planar surface is on the Y-axis mount surface.

Abstract: A CT detector module may include a module frame, a first rigid flex board, a main routing substrate arranged on the first rigid flex board, a high-density scintillator-photodiode array arranged on and electrically connected to the main routing substrate, and a low-density scintillator-photodiode array electrically connected to the main routing substrate. The first rigid flex board may include a central portion, a first lateral portion, a second lateral portion, a first flexible portion extending between and connecting the central portion and the first lateral portion, and a second flexible portion extending between and connecting the central portion and the second lateral portion. The central portion may be arranged on a first surface of the mounting frame. The first lateral portion may be disposed on a second surface of the mounting frame. The second lateral portion may be disposed on a third surface of the mounting frame.

Abstract: A CT system includes a rotatable gantry having an opening to receive an object to be scanned, a high-voltage generator, an x-ray tube positioned on the gantry to generate x-rays through the opening, and a pixelated detector positioned on the gantry to receive the x-rays. The system includes a computer programmed to cause the x-ray tube to generate x-rays, at a given high-voltage generator voltage (kV), toward a sub-set of detector pixels when no object is present within the opening, measure an output of the sub-set of detector pixels for a given number of views during the x-ray generation and for a total integration time, and determine a calibration factor based on the measured output and based on a generator feedback current measured during the total integration time.

Abstract: A detector assembly for a CT system includes a plurality of detector modules, each detector module including a grid of pixelated scintillators, a photodiode having pixelations that correspond with the pixelated scintillators, and an electronics package for processing acquired X-ray data, a support structure extending along a Z-direction of the CT system and having the plurality of detector modules positioned thereon, and a heat sink extending along the Z-direction and having the support structure mounted thereon, the heat sink including a passageway passing therethrough and along the Z-direction, such that cooling air may pass into the passageway at a first end of the heat sink and exit the passageway at a second end of the heat sink opposite the first end.

Abstract: A computed tomography (CT) system includes a rotatable gantry having an opening to receive an object to be scanned, a high-voltage generator, an x-ray tube positioned on the gantry to generate x-rays through the opening, a pixelated detector positioned on the gantry to receive the x-rays, and a computer. The computer is programmed to obtain a scout image of the object, calculate an equivalent diameter of a water cylinder based on the scout image over a length of the scout image, calculate a major axis and a minor axis for an equivalent ellipse over the length, calculate, based on a noise index and based on the equivalent diameter as the function of the length, an mA modulation as a function of the length, and obtain image data of the object by modulating an mA applied to the x-ray tube based on the calculated mA modulation.

Abstract: A CT system includes a rotatable gantry having, an x-ray tube having a focal spot, and a detector assembly positioned to receive the x-rays that pass through the object. The detector assembly includes an array of module support structures positioned along a channel direction, each module support structure having module support surfaces extending along the Z-axis, the array including a first module support structure and a second module support structure that are side-by-side, and a plurality of detector modules positioned on each module support structure and having collimating elements that are generally aligned toward the focal spot. Each of the first and second module support structures includes two steps symmetrically disposed along the Z-axis, such that a first gap between the detector modules of the first and second module support structures at a center of each is less than a second gap formed at each step.

Abstract: A CT system includes a rotatable gantry having an opening to receive an object to be scanned, an x-ray tube having an anode, the x-ray tube positioned on the gantry to generate x-rays from a focal spot of the anode and through the opening, and a pixelated detector positioned on the gantry to receive the x-rays. The system includes a computer programmed to acquire CT data based on x-rays passing through the opening and to the pixelated detector, generate projection data from the acquired CT data, the projection data is corrected to account for heel effect by a correction factor that is determined based in part on an interaction depth of the x-rays within the anode, and based on an angular direction from the interaction depth to particular pixels within the pixelated detector, and reconstruct an image based on the generated projection data.

Abstract: A detector assembly for a CT system includes a plurality of detector modules, each detector module including a grid of pixelated scintillators, a photodiode having pixelations that correspond with the pixelated scintillators, and an electronics package for processing acquired X-ray data, a support structure extending along a Z-direction of the CT system and having the plurality of detector modules positioned thereon, and a heat sink extending along the Z-direction and having the support structure mounted thereon, the heat sink including a passageway passing therethrough and along the Z-direction, such that cooling air may pass into the passageway at a first end of the heat sink and exit the passageway at a second end of the heat sink opposite the first end.

Abstract: A scintillator module for a CT detector includes an array of pixelated scintillators extending in a first direction at a first spacing, and extending in a second direction at a second spacing, a reflector on the array and between the pixelated scintillators, the reflector having a first thickness and forming notches having a second thickness that is greater than the first thickness. The module includes an anti-scatter grid having plates, each plate extending along a length such that, when the CT detector is positioned in a CT system, the length of the plates extend approximately toward a focal spot. The plates are separated from one another at one of the first spacing and the second spacing, and two of the notches have a gap therebetween that engages one of the plates. An adhesive positioned in the gap to adhere the one plate to the reflector.

Abstract: A computed tomography (CT) system includes a rotatable gantry having an opening to receive an object to be scanned, an x-ray tube having an anode, the x-ray tube positioned on the gantry to generate x-rays from a focal spot of the anode and through the opening, a pixelated detector positioned on the gantry to receive the x-rays from which CT projection data is generated, and a computer. The computer programmed to acquire step-and-shoot (SAS) full scan CT projection data for a first scan and for a first rotation, and for a second scan and for a second rotation, wherein the first scan is axially offset from the second scan, interpolate across the first and second scans to generate interpolated projection data, and reconstruct an image based on the interpolated projection data.

Abstract: A computed tomography (CT) system includes a rotatable gantry having an opening to receive an object to be scanned, a high-voltage generator, an x-ray tube positioned on the gantry to generate x-rays through the opening, a pixelated detector positioned on the gantry to receive the x-rays, and a computer. The computer is programmed to obtain a scout image of the object, calculate an equivalent diameter of a water cylinder based on the scout image over a length of the scout image, calculate a major axis and a minor axis for an equivalent ellipse over the length, calculate, based on a noise index and based on the equivalent diameter as the function of the length, an mA modulation as a function of the length, and obtain image data of the object by modulating an mA applied to the x-ray tube based on the calculated mA modulation.

Abstract: A method for manufacturing a high melting point metal based object includes providing pure high melting point metal based powder, fabricating a green object from the powder, by way of a laser sintering technique, providing infiltration treatment to the green object, and providing heating pressure treatment to the green object The temperature to the green object is controlled to the re-sintering point of the green object.

Abstract: A CT system includes a rotatable gantry having an opening to receive an object to be scanned, a high-voltage generator, an x-ray tube positioned on the gantry to generate x-rays through the opening, and a pixelated detector positioned on the gantry to receive the x-rays. The system includes a computer programmed to cause the x-ray tube to generate x-rays, at a given high-voltage generator voltage (kV), toward a sub-set of detector pixels when no object is present within the opening, measure an output of the sub-set of detector pixels for a given number of views during the x-ray generation and for a total integration time, and determine a calibration factor based on the measured output and based on a generator feedback current measured during the total integration time.

Abstract: A scintillator module for a CT detector includes an array of pixelated scintillators extending in a first direction at a first spacing, and extending in a second direction at a second spacing, a reflector on the array and between the pixelated scintillators, the reflector having a first thickness and forming notches having a second thickness that is greater than the first thickness. The module includes an anti-scatter grid having plates, each plate extending along a length such that, when the CT detector is positioned in a CT system, the length of the plates extend approximately toward a focal spot. The plates are separated from one another at one of the first spacing and the second spacing, and two of the notches have a gap therebetween that engages one of the plates. An adhesive positioned in the gap to adhere the one plate to the reflector.

Abstract: A CT system includes a rotatable gantry having an opening to receive an object to be scanned, an x-ray tube having an anode, the x-ray tube positioned on the gantry to generate x-rays from a focal spot of the anode and through the opening, and a pixelated detector positioned on the gantry to receive the x-rays. The system includes a computer programmed to acquire CT data based on x-rays passing through the opening and to the pixelated detector, generate projection data from the acquired CT data, the projection data is corrected to account for heel effect by a correction factor that is determined based in part on an interaction depth of the x-rays within the anode, and based on an angular direction from the interaction depth to particular pixels within the pixelated detector, and reconstruct an image based on the generated projection data.

Abstract: A CT system includes a rotatable gantry having, an x-ray tube having a focal spot, and a detector assembly positioned to receive the x-rays that pass through the object. The detector assembly includes an array of module support structures positioned along a channel direction, each module support structure having module support surfaces extending along the Z-axis, the array including a first module support structure and a second module support structure that are side-by-side, and a plurality of detector modules positioned on each module support structure and having collimating elements that are generally aligned toward the focal spot. Each of the first and second module support structures includes two steps symmetrically disposed along the Z-axis, such that a first gap between the detector modules of the first and second module support structures at a center of each is less than a second gap formed at each step.

Abstract: A method for manufacturing a high melting point metal based object includes providing pure high melting point metal based powder, fabricating a green object from the powder, by way of a laser sintering technique, providing infiltration treatment to the green object, and providing heating pressure treatment to the green object. The temperature to the green object is controlled to the re-sintering point of the green object.