Abstract: This disclosure relates to methods of forming a ZSM-5 zeolite, the method comprising calcining one or more clay mineral compositions to form metakaolin, wherein the one or more clay mineral compositions may comprise greater than or equal to 10 wt. % halloysite; forming a slurry by combining at least the metakaolin, ZSM-5 zeolite seeds, a basic compound, and a silica source; hydrothermally treating the slurry to form a hydrothermal product; and calcining the hydrothermal product to form a ZSM-5 zeolite. This disclosure also relates processes of cracking a hydrocarbon feed comprising contacting the hydrocarbon feed with steam in the presence of a cracking catalyst comprising the ZSM-5 zeolite in a reactor under reaction conditions sufficient to cause at least a portion of the hydrocarbon feed to undergo one or more cracking reactions to produce a cracking effluent comprising light olefins, light aromatic compounds, or both.

Abstract: A method of preparing a cracking catalyst includes converting one or more clay mineral compositions to metakaolin; synthesizing an intermediate ZSM-5 zeolite from the metakaolin, a silica source, and ZSM-5 zeolite seeds; and forming a cracking catalyst comprising a hierarchical mesoporous ZSM-5 zeolite through disintegration and recrystallization of the intermediate ZSM-5 zeolite. A cracking catalyst for steam enhanced catalytic cracking of hydrocarbons includes a hierarchical mesoporous ZSM-5 zeolite impregnated with manganese, zirconium, or manganese and zirconium, where the cracking catalyst has a mesopore volume of at least 0.30 cubic centimeters per gram (cm3/g). A process for upgrading crude oil through steam enhanced catalytic cracking includes contacting the crude oil with steam in the presence of a cracking catalyst, where the cracking catalyst comprises a hierarchical mesoporous ZSM-5 zeolite impregnated with manganese, zirconium, or both manganese and zirconium.

Abstract: The invention pertains to a zeolite catalyst, methods of making same, and its use in the catalytic cracking of naphtha for the production of lower molecular weight olefins and alkanes, while minimizing production less desirable products. A zeolite is modified by base leaching and by the addition of a metal cation, thereby lowering the Si/Al2 ratio and improving the stability of the formed catalyst.

Abstract: The inventions described herein relate to catalysts comprising a zeolite comprising at least one metal or ion thereof, wherein the at least one metal or ion thereof comprises barium, strontium, titanium, tungsten, or a mixture thereof, and wherein the zeolite does not comprise molybdenum, or phosphorus, and methods related thereto.

Abstract: The invention pertains to a zeolite catalyst, methods of making same, and its use in the catalytic cracking of naphtha for the production of lower molecular weight olefins and alkanes, while minimizing production less desirable products. A zeolite is modified by base leaching and by the addition of a metal cation, thereby lowering the Si/Al2 ratio and improving the stability of the formed catalyst.

Abstract: The inventions described herein relate to catalysts comprising a zeolite comprising at least one metal or ion thereof, wherein the at least one metal or ion thereof comprises barium, strontium, titanium, tungsten, or a mixture thereof, and wherein the zeolite does not comprise molybdenum, or phosphorus, and methods related thereto.

Abstract: A heavy fraction oil is catalytically cracked by contacting the oil with a catalyst mixture consisting of 60 to 95 wt % of a base cracking catalyst containing an ultra stable Y-type zeolite and less than 0.5 wt % of rare-earth metal oxide, and 5 to 40 wt % of an additive containing a shape-selective zeolite, in a fluid catalytic cracking apparatus under conditions that a reaction zone outlet temperature is in the range of 580 to 630° C., the catalyst/oil ratio is in the range of 15 to 40 wt/wt, and the contact time of hydrocarbons in the reaction zone is in the range of 0.1 to 1.0 seconds, wherein the yield of light-fraction olefins can be enhanced.

Abstract: A heavy fraction oil is catalytically cracked by contacting the oil with a catalyst mixture consisting of 60 to 95 wt % of a base cracking catalyst containing an ultra stable Y-type zeolite and less than 0.5 wt % of rare-earth metal oxide, and 5 to 40 wt % of an additive containing a shape-selective zeolite, in a fluid catalytic cracking apparatus having a regeneration zone, a down flow-type reaction zone, a separation zone, and a stripping zone, and under conditions that a reaction zone outlet temperature is in the range of 580 to 630° C., the catalyst/oil ratio is in the range of 15 to 40 wt/wt, and the contact time of hydrocarbons in the reaction zone is in the range of 0.1 to 1.0 seconds. According to the fluid catalytic cracking process, the yield of light-fraction olefins can be enhanced.

Abstract: A vacuum gas oil treated with hydrogen, with the hydrogen partial pressure higher than 80 kg/cm2G, is catalytically cracked in a fluid catalytic cracking apparatus having a regeneration zone, reaction zone, separation zone, and stripping zone, under conditions that a reaction zone outlet temperature is in the range of 550 to 630° C. and a contact time of hydrocarbons in the reaction zone is in the range of 0.01 to 1.0 sec. According to the fluid catalytic cracking process, a yield of light fraction olefins can be enhanced while a yield of coke can be lessened.