Abstract: The disclosed technology generally relates to methods for forming coatings on metal substrates to promote adhesion between the metal substrate and an elastomer layer. In one aspect, a method of forming the coated article includes providing a meal substrate, preparing a sol mixture for forming a ceramic coating, depositing the sol mixture onto a surface of the metal substrate, and then heating the metal substrate and sol mixture to form the ceramic coating. Preparing the sol mixture comprises preparing a first transition metal sol, a second transition metal sol, a metalloid sol, and then mixing the first transition metal sol, the second transition metal sol, and the metalloid sol together.

Abstract: The disclosed technology generally relates to methods of forming foamed and non-foamed aqueous rubbers for use in automotive applications and which are configured to provide vibration and noise damping. In one aspect, a method of forming an elastomer comprises forming a latex solution and then curing the latex solution. Forming the latex solution comprises forming a medium by mixing water and ethylene glycol monobutyl ether (glycol ether EB) and then adding to the medium a rheology modifier, a dispersing agent, a wetting agent, a filler material, and a latex suspension. Water makes up 50-90 wt. % of the latex solution.

Abstract: Technologies are described for a durable high friction coating (DHFC), which may be manufactured by mixing a binder, a filler, and one or more additives in liquid form, loading the liquid mixture onto a coil material (metal substrate) and curing for subsequent cutting and/or stamping. The metal substrate with cured DHFC layer(s) may be cut to shape to form brake shims. Water-based binders may be used for environmentally friendly chemicals. In some examples, the binder(s) in the DHFC may be in a range from at least 70 weight% to less than 95 weight% and the filler(s) in a range from at least 5 weight% to less than 30 weight% with an elastomeric polymer in a range from at least 1 weight% to less than 8 weight% and a rheology modifier in a range from at least 0.5 weight% to less than 2 weight%.

Abstract: Technologies are described for a durable low friction coating (DLFC), which may be manufactured by mixing a binder, a filler, and one or more additives in liquid form, rolling the liquid mixture onto a coil material and curing for subsequent cutting and stamping. The DLFC may be used to coat an abutment clip or a brake shim directly onto a metal substrate or over an elastomer layer. Water-based binders may be used for environmentally friendly brake systems. In some examples, the binder in the DLFC may be in a range from at least 70 weight % to less than 95 weight %, the filler in a range from at least 1 weight % to less than 15 weight %, and the additives in a range from at least 0.2 weight % to less than 5 weight %.