Abstract: An improved stereolithography apparatus for forming three-dimensional objects using multiple chambered resin vats and a quick disconnect mounting system to permit concurrent use of multiple photopolymer build materials and easy change over of resin vats is disclosed. The apparatus permits easy change over from multiple chambered vat use to single chamber vat use and vice versa or change over between multiple chambered vats.

Abstract: A post-processing system is provided for cleaning and/or curing a part produced by solid freeform fabrication (SFF). The post-processing systems include a housing, a part retaining device to retain the part within the housing, and an actinic radiation source to cure the part with actinic radiation. The systems also include a fluid circulation device adapted to expose the part to cleaning fluid and/or to allow the cleaning fluid to absorb actinic radiation to permit filtration of removed build material to allow extended use of the cleaning fluid. Certain systems include a first rotating portion that can rotate the retained part about a first axis, and further systems include a second rotating portion that can rotate the retained part about a second axis. The systems also include additional features to provide safe and efficient cleaning and/or curing of parts produced by SFF.

Abstract: A post-processing system is provided for cleaning and/or curing a part produced by solid freeform fabrication (SFF). The post-processing systems include a housing, a part retaining device to retain the part within the housing, and an actinic radiation source to cure the part with actinic radiation. The systems also include a fluid circulation device adapted to expose the part to cleaning fluid and/or to allow the cleaning fluid to absorb actinic radiation to permit filtration of removed build material to allow extended use of the cleaning fluid. Certain systems include a first rotating portion that can rotate the retained part about a first axis, and further systems include a second rotating portion that can rotate the retained part about a second axis. The systems also include additional features to provide safe and efficient cleaning and/or curing of parts produced by SFF.

Abstract: An improved stereolithography apparatus for forming three-dimensional objects using multiple chambered resin vats and a quick disconnect mounting system to permit concurrent use of multiple photopolymer build materials and easy change over of resin vats is disclosed. The apparatus permits easy change over from multiple chambered vat use to single chamber vat use and vice versa or change over between multiple chambered vats.

Abstract: Control system and apparatus for controlling power consumption of a heat chamber such as a shrink tunnel. The system and apparatus of the present invention is modification to conventional systems, and takes advantage of the inherent equipment usage model in a packaging process. When the shrink wrap sealer has been idle for a predetermined duration, control circuitry in the shrink tunnel forces the tunnel to enter an energy savings mode.

Abstract: Control system and apparatus for controlling power consumption of a heat chamber such as a shrink tunnel. The system and apparatus of the present invention is modification to conventional systems, and takes advantage of the inherent equipment usage model in a packaging process. When the shrink wrap sealer has been idle for a predetermined duration, control circuitry in the shrink tunnel forces the tunnel to enter an energy savings mode.

Abstract: A packaging device is disclosed for forming packaging cushions of the type that include a plastic bag filled with a solid foam, and wherein the cushions are initially formed of a plastic bag filled with a foamable material that reacts and then hardens to form solid foam. The device comprises means for advancing a sheet of plastic film material that has been center-folded to form a doubled web with one closed edge defined by the center fold and one open edge defined by the adjacent edges of the sheet. Means are included for injecting a foamable composition into the center-folded web between the two folded portions of the sheet, as are means for forming a substantially linear seal along the open edge and substantially parallel to the open edge to thereby longitudinally seal the open edge of the web.

Abstract: There is provided a device for filling an inflatable protective cushion to a predetermined air pressure. The inflating device has a handle having an inlet port for receiving compressed air and a valve for opening and closing the inlet port and an air outlet port. A housing having an air chamber is connected to the handle and receives the air from the handle outlet port through an air channel terminating in an orfice which creates a vacuum in the chamber. The venturi effect draws additional air through a muffler connected to the housing chamber during filling. The muffler serves to restrict air flow from and to the atmosphere during and after filling of the cushion. The housing also includes a nozzle connected to the air outlet for insertion into a self-sealing valve in the cushion for filling with air. Also provided is a fill indicator comprising an indicator mount secured in the housing, an indicator button extending through an opening in the mount and moveable upward and downward therein.

Abstract: An apparatus and associated method are disclosed for making a polymer foam cushioning element. The method comprises advancing a pair of sheets of plastic film material in parallel face-to-face relationship; injecting foam precursors between the advancing plastic sheets; sealing the sheets together to form a plastic bag containing the foam precursors; forming the bag into the shape of a panel; and thereafter maintaining the bag in the panel shape until the foam precursors have substantially finished expanding into foam to thereby form a foam cushion panel.

Abstract: An apparatus is disclosed for automatically molding defined three-dimensional foam cushions. The apparatus comprises means for preparing a bag from plastic film material and for enclosing a foamable composition in the plastic bag, means for concurrently aligning a mold with the plastic bag and the bag preparing means, means for placing the bag containing the foamable composition into the aligned mold as the foamable composition begins to form foam, and means for maintaining the bag in the mold until the foamable composition has substantially finished forming foam in a shape conforming to the mold.

Abstract: A method and apparatus for preparing a defined foam cushion for packaging purposes comprises placing a foamable composition into a plastic bag, maintaining the bag in an orientation that provides the bag with a defined solid geometry while the foamable composition expands into foam, and embossing at least one surface of the defined geometry bag after the foam has substantially finished expanding but has not completely hardened.

Abstract: An apparatus and method for producing protective packaging. The apparatus includes an article delivery means for delivering an article between a pair of continuous webs to a pouch forming section. A pouch forming section having guide means for forming a parallelogram shaped pouch around the article to be packaged and means to heat seal the lateral edges. The device further includes means to seal the ends of the pouch and separate the sealed packages.

Abstract: An apparatus and method for cutting continuous webs having varying thicknesses, widths, and compositions into sheets. The apparatus includes a pair of oppositely rotating web feed assemblies employing a unique floating nip and clamping mechanism which engages the web and advances it a specified length past a poised cutting blade assembly and onto a simultaneously driven exit assembly. After the desired length of web has been fed, the drive mechanisms stop, and the cutting blade assembly cycles to clamp the web on the upstream side and cut. During the cutting stroke the web is held taut on the downstream side by the web feed assemblies. Upon completion of the clamping and cutting stroke, the cutting blade assembly returns and stops at its poised position.