Abstract: A control system for a cooling system includes a first sensor for sensing a property indicative of demand for cooling and a controller coupled to the sensor. The controller produces the variable duty cycle control signal in response to the property and causes the compressor and valve to vary a cooling capacity of the cooling system in response to the variable duty cycle control signal. The sensor may sense the pressure, temperature, or both. The valve may be a suction-side pressure regulator or a liquid-side expansion valve of the solenoid or stepper type.

Abstract: A system for monitoring equipment operating parameters of a remote system includes a monitor that communicates with a controller of the remote system, and at least one piece of equipment operable within the remote system, and that communicates with the controller. The equipment has at least one associated operating parameter. The monitor compares a present value of the associated operating parameter to a previous value to determine a difference therebetween. The difference is associated with a cost, measuring the cost of operating the equipment at the present operating parameter.

Abstract: A method of managing a refrigeration system includes transmitting energy consumption, maintenance indicator, and food condition data from the refrigeration system to a management center; analyzing the energy consumption, maintenance indicator, and food condition data at the management center; and monitoring, diagnosing and prognosing the performance of the refrigeration system in response to the analysis. The method may also include altering a configuration of the refrigeration system in response to the analysis. The refrigeration system may be located at a retail location and the management center may be located remotely to the retail location.

Abstract: A system and method according to the invention includes a communication network and a food product manager in communication with a monitored location through the communication network, wherein the manager receives product-temperature condition information from the monitored location and determines a food characteristic for a refrigerated product as a function of a frequency and severity of the product-temperature condition information. The function may be a time-temperature calculation, a degree-minute calculation, or a bacteria-count calculation.

Abstract: A method and apparatus for refrigeration system control includes an evaporator pressure regulator and sensor in communication with one of a plurality of refrigeration circuits. The sensor is operable to measure a parameter of the refrigeration circuit. A controller is operable to adaptively control a suction pressure of the compressor rack based upon the measured parameter, whereby the controller controls a circuit temperature for one of the plurality of circuits. Further, the controller is operable to control the electronic evaporator pressure regulator to control the temperature in the one of a plurality of refrigeration circuits by determining a change in the parameter and updating a set point based upon the change of parameter.

Abstract: A diagnostic system and method for a cooling system includes producing a control signal for adjusting a valve position of a regulator valve as a demand for cooling, as well as providing an ambient temperature measurement, coil inlet temperature measurement, and coil exit temperature measurement. The valve position and at least one of the ambient temperature measurement, coil inlet temperature measurement, and coil exit temperature measurement are monitored and compared with at least one predetermined fault value indicative of a fault condition to diagnose the system. An alert module responsive to the diagnostic module issues an alert signal when at least one of the ambient temperature measurement, coil inlet temperature measurement, and coil exit temperature measurement bears a predetermined relationship to the fault value. When monitoring and comparing, an error value percentage indicative of a percentage of sampled error within an accepted offset range for a defined period of time is determined.

Abstract: A method for monitoring the food product and refrigeration system performance of a remote location includes a management center in communication with a remote location through a communication network. The management center receives performance information of the refrigeration system at the remote location and employs software modules to analyze the performance information, diagnose system conditions, and provide alarms for food safety issues, refrigeration system component failure, and indicate maintenance conditions.

Abstract: A system is provided for monitoring the food product and refrigeration system performance of a remote location. The system includes a management center in communication with a remote location through a communications network. The management center receives performance information of the remote location with respect to operational parameters of components of a refrigeration system of the remote location, and temperature data, at which food product has been stored. The management center utilizes software modules to analyze the performance information and provide alarms for scenarios such as food safety and quality issues, failure of a component of the refrigeration system or preventative maintenance for components of the refrigeration system. A third party computer may also communicate with the management center and the remote location for reviewing performance information.

Abstract: A method and controller for a refrigerant pressure effecting component of a cooling system includes providing closed loop control over a pressure effecting component based on an error signal, performing a control algorithm that includes at least one programmably adjustable gain factor, and adaptably changing the programmably adjustable gain factor by periodically generating a new gain factor. More specifically, the system and method includes monitoring fluctuation in the error signal and generating a numeric value indicative of the percent fluctuation in the error signal over a predetermined period of time, then fuzzifying a numeric value to generate a set of fuzzy input values. A predetermined set of rules are applied to the fuzzy input values to generate a set of fuzzy output values, which are then defuzzified by a combining operation to yield the new gain factor.

Abstract: A refrigeration system and method for controlling defrost includes a refrigeration case, an evaporator disposed in the refrigeration case, and a condenser and compressor coupled in fluid communication with the evaporator. The condenser is disposed on the refrigeration case and the compressor is a pulse width modulated variable capacity compressor. The system also includes a controller responsive to a load sensor disposed in the refrigeration case and is coupled to the compressor for providing a variable duty cycle control signal to the compressor, wherein the compressor is modulated between a first capacity and a second capacity while operating to adjust the operating capacity of the refrigeration system. The system further includes a module for periodically defrosting the refrigeration system as a function of duty cycle.

Abstract: The present invention provides a food quality and safety monitoring system and method for evaluating food characteristic management for improving the safety of perishable food products for human consumption and the shelf life of perishable food product. A sensor within a refrigeration case may be continuously monitored by a controller to calculate a food characteristic index. The food characteristic index can be monitored over time to evaluate the food characteristic management of a particular store or group of stores.

Abstract: The present invention provides a food quality and safety monitoring system and method for evaluating food characteristic management for improving the safety of perishable food products for human consumption and the shelf life of perishable food product. In a first embodiment, a temperature sample is taken for each product group within a refrigeration case that is used to calculate either a food safety index or a food quality index. Alternatively, the food product temperature for each food product group within a refrigeration case may be continuously monitored to calculate a food characteristic index. The food characteristic index can be monitored over time to evaluate the food characteristic management of a particular store or group of stores.

Abstract: A method for refrigeration system control according to the invention includes identifying a lead circuit having a lowest temperature set point from a plurality of circuits, wherein each circuit includes at least one refrigeration case. The suction pressure set point for a compressor rack is initialized based upon the identified lead circuit, and a change in suction pressure set point is determined based on measured parameters from the lead circuit. The suction pressure set point is updated based upon the change in suction pressure set point. A first valve position for a first electronic evaporator pressure regulator associated with a first refrigeration circuit is determined based on the determined change in suction pressure set point, which is based upon the measured parameters from the lead circuit. A second valve position for a second electronic evaporation pressure regulator associated with a second refrigeration circuit is based upon a second measured parameter.

Abstract: A probe and method for simulating product temperature includes a housing containing a thermal mass having thermo-physical properties similar to food product, a temperature sensing element operable to measure the temperature of the thermal mass, and a transceiver in communication with the sensing element and operable to wirelessly transmit data.

Abstract: A method for refrigeration system control according to the invention includes identifying a lead circuit having a lowest temperature set point from a plurality of circuits, wherein each circuit includes at least one refrigeration case. The suction pressure set point for a compressor rack is initialized based upon the identified lead circuit, and a change in suction pressure set point is determined based on measured parameters from the lead circuit. The suction pressure set point is updated based upon the change in suction pressure set point. A first valve position for a first electronic evaporator pressure regulator associated with a first refrigeration circuit is determined based on the determined change in suction pressure set point, which is based upon the measured parameters from the lead circuit. A second valve position for a second electronic evaporation pressure regulator associated with a second refrigeration circuit is based upon a second measured parameter.

Abstract: A method and controller for a refrigerant pressure effecting component of a cooling system includes providing closed loop control over a pressure effecting component based on an error signal, performing a control algorithm that includes at least one programmably adjustable gain factor, and adaptably changing the programmably adjustable gain factor by periodically generating a new gain factor. More specifically, the system and method includes monitoring fluctuation in the error signal and generating a numeric value indicative of the percent fluctuation in the error signal over a predetermined period of time, then fuzzifying a numeric value to generate a set of fuzzy input values. A predetermined set of rules are applied to the fuzzy input values to generate a set of fuzzy output values, which are then defuzzified by a combining operation to yield the new gain factor.

Abstract: A diagnostic system and method for a cooling system includes producing a control signal for adjusting a valve position of a regulator valve as a demand for cooling, as well as providing an ambient temperature measurement, coil inlet temperature measurement, and coil exit temperature measurement. The valve position and at least one of the ambient temperature measurement, coil inlet temperature measurement, and coil exit temperature measurement are monitored and compared with at least one predetermined fault value indicative of a fault condition to diagnose the system. An alert module responsive to the diagnostic module issues an alert signal when at least one of the ambient temperature measurement, coil inlet temperature measurement, and coil exit temperature measurement bears a predetermined relationship to the fault value. When monitoring and comparing, an error value percentage indicative of a percentage of sampled error within an accepted offset range for a defined period of time is determined.

Abstract: A refrigeration system and method for controlling defrost includes a refrigeration case, an evaporator disposed in the refrigeration case, and a condenser and compressor coupled in fluid communication with the evaporator. The condenser is disposed on the refrigeration case and the compressor is a pulse width modulated variable capacity compressor. The system also includes a controller responsive to a load sensor disposed in the refrigeration case and is coupled to the compressor for providing a variable duty cycle control signal to the compressor, wherein the compressor is modulated between a first capacity and a second capacity while operating to adjust the operating capacity of the refrigeration system. The system further includes a module for periodically defrosting the refrigeration system as a function of duty cycle.

Abstract: A system is provided for monitoring the food product of a remote food product retailer. The system includes a management center in communication with the remote food product retailer via a communication network. The communication network is accessible via a user interface that may be located at any of the management center, the remote location or some other location. The management center gathers food product temperature information and uses that information to determine whether the shelved food product is within acceptable food safety and quality limits. If the food product exceeds these limits, an alarm is sounded at either the management center and the remote location. The user interface is operable to monitor the status of the food product via a selection of screens and remotely respond to the alarms.

Abstract: A method for refrigeration system control according to the invention includes identifying a lead circuit having a lowest temperature set point from a plurality of circuits, wherein each circuit includes at least one refrigeration case. The suction pressure set point for a compressor rack is initialized based upon the identified lead circuit, and a change in suction pressure set point is determined based on measured parameters from the lead circuit. The suction pressure set point is updated based upon the change in suction pressure set point. A first valve position for a first electronic evaporator pressure regulator associated with a first refrigeration circuit is determined based on the determined change in suction pressure set point, which is based upon the measured parameters from the lead circuit. A second valve position for a second electronic evaporation pressure regulator associated with a second refrigeration circuit is based upon a second measured parameter.