Abstract: A system and method for treating diesel exhaust in a diesel exhaust system, and specifically for improved NOx conversion efficiency during particulate filter regeneration, is disclosed. The exhaust gas treatment system includes a diesel oxidation catalyst (DOC); a diesel particulate filter (DPF) fluidly coupled to the DOC; a mixer fluidly coupled to the DOC and DPF, a thermal control device (TCD) positioned after the DPF, a NOx slip catalyst (NSC), at least one temperature sensor (TS), wherein the thermal control device reduces the temperature of the exhaust gas stream. The thermal control device used in conjunction with the NOx slip catalyst provides for improved overall exhaust system NOx conversion efficiency during active DPF regeneration.

Abstract: A diesel engine (10) has an exhaust system (16) containing a diesel particulate filter (18) for trapping soot passing through the exhaust system as the engine operates. A trapped soot estimator (30) estimates soot trapped in the diesel particular filter by repeatedly executing an algorithm that calculates a data value for total soot trapped using Kalman filter processing (48) whose gain is controlled by at least one engine operating parameter.

Abstract: A system and method for calculating quantity of ammonia stored on an SCR catalyst at various times during an interval of time by processing certain data, including the aggregate quantity of ammonia introduced into an exhaust flow during the interval of time, calculating the efficiency of catalytic conversion of NOx to N2 and H2O by ammonia at each of the various times by processing certain data, including NOx measurements obtained from upstream and downstream NOx sensors, and establishing a correlation between efficiency of catalytic conversion of NOx to N2 and H2O by ammonia and quantity of ammonia stored on the SCR catalyst over the interval of time which comprises calculated efficiency of catalytic conversion of NOx and calculated quantity of ammonia stored on the SCR catalyst at each of the various times.

Abstract: A method for controlling injection of a reductant into an exhaust system of an internal combustion engine includes determining the temperature and pressure of reductant supplied to a reductant injector. The method also determines a maximum reductant flow rate as a function of the reductant temperature and pressure and controls operation of the injector as a function of the maximum reductant flow rate.

Abstract: A method for controlling injection of a reductant into an exhaust system of an internal combustion engine, which includes measuring temperature at a plurality of locations in the exhaust system relative to an SCR catalyst, determining an average temperature as a function of the measured temperatures, and controlling injecting of a reductant into the exhaust upstream of the catalyst as a function of the average temperature. The average temperature may be a weighted average where temperature measurements from at least some locations upstream of the SCR catalyst may be assigned greater weight than temperature measurements proximate the SCR catalyst.

Abstract: A system and method relate to a reductant dosing for use in the reduction of NOx in an exhaust stream is disclosed. The system and method incorporates a separate first or start-up cartridge and an insulated mantel or housing containing at least one to a plurality of main cartridges. The first and main cartridges store an ammonia adsorbing/desorbing material, which releases ammonia gas upon application of sufficient heat. The start-up cartridge permits the initial release of ammonia gas into the exhaust stream even during start-up of an engine, and because it is separate from the main cartridge, the first cartridge cools faster than the main cartridge and can be replenished with ammonia sooner than the main cartridge. The start-up cartridge is housed in or surrounded by a non-insulating debris shield.

Abstract: A method of providing hydrocarbons to an engine exhaust for regenerating a diesel particulate filter within an exhaust system of a diesel engine. A mass flow rate of exhaust gas within an exhaust system is determined. A mass flow rate of oxygen within the exhaust gas entering the diesel oxidation catalyst is determined. A set point indicative of an allowable mass flow rate of oxygen within the exhaust gas exiting the diesel oxidation catalyst is received. A hydrocarbon threshold that may be injected into the exhaust system is calculated. Hydrocarbons are injected into the exhaust system upstream of the diesel oxidation catalyst, wherein the injected hydrocarbons do not exceed the calculated threshold amount of hydrocarbons.

Abstract: A system and method relate to a reductant dosing for use in the reduction of NOx in an exhaust stream is disclosed. The system and method incorporates a separate first or start-up cartridge and an insulated mantel or housing containing at least one to a plurality of main cartridges. The first and main cartridges store an ammonia adsorbing/desorbing material, which releases ammonia gas upon application of sufficient heat. The start-up cartridge permits the initial release of ammonia gas into the exhaust stream even during start-up of an engine, and because it is separate from the main cartridge, the first cartridge cools faster than the main cartridge and can be replenished with ammonia sooner than the main cartridge. The start-up cartridge is housed in or surrounded by a non-insulating debris shield.

Abstract: An exhaust gas aftertreatment system (10) for a vehicle having an engine (14) includes a fluid passageway (20) extending from the engine to an ambient (18) for fluidly communicating exhaust gas (F). A diesel particulate filter (24) is disposed on the fluid passageway (20) downstream of the engine (14). At least one exhaust throttle valve (30A-30D) is located downstream of the engine (14) on the fluid passageway (20). When the exhaust throttle valve (30A-30D) is actuated, the valve obstructs the flow of exhaust gas (F) and increases the temperature of the exhaust gas. The heated exhaust gas (F) causes regeneration at the diesel particulate filter (24).

Abstract: A urea supply conduit (68) has a wall of good thermal conductivity. Urea solution in liquid phase is sucked out of a tank (24) through conduit (68) and delivered to a point of use (22) in an engine exhaust after-treatment system (18) through which products of combustion are conveyed from engine combustion chambers (16) to atmosphere. Liquid engine coolant is circulated through a coolant conduit (66) that has a wall of good thermal conductivity placed side-by-side and in physical association with the urea supply conduit wall to form a thermal conduction path for heat transfer between coolant in the coolant conduit and urea in the urea supply conduit, more quickly thawing any frozen urea.

Abstract: Torque being produced by a turbocharged internal combustion engine (12) during acceleration under load is calculated by processing (34) a value for actual boost MAP and a value MAP_NOMINAL selected from a map (32) that contains data values for boost that would prevail during steady state engine operation at a respective speed with the engine developing a respective torque. The selection is made using engine speed N and estimated torque TQI_SP that possesses some inaccuracy due to some disparity between the data value for actual boost and the data value selected from the map. The selection yields a boost disparity value that is used along with the estimated torque to select from a torque map (36) a value for calculated torque that provides a better correlation with actual torque than does the estimated torque during acceleration.

Abstract: A motor vehicle engine (10) has a glow plug system (14) for aiding combustion of fuel in combustion chambers of the engine when the engine is cold and an ignition switch (16) is operated to crank the engine. A first circuit signals the cold start aid to commence operation of the cold start aid in anticipation of engine starting. A second circuit indicates a fault in the cold start aid. A third circuit, that includes a warning signal device (38), activates the warning signal device to inform a driver of the vehicle of the indicated fault upon the first circuit having signaled the cold start aid to commence operation and the second circuit having indicated a fault in the cold start aid.

Abstract: Desired engine fueling data FQL—MFD—TQL is processed by a derivative variable time function (40) embodied in an algorithm to develop a data value EGR—MFD—DER representing the time derivative of desired fueling. The algorithm comprises certain selectable parameters (EGR—DTS, EGR—MFD—KF, EGR—MFD—KD). An iteration of the algorithm includes processing FQL—MFD—TQL according to a first function (40A) to yield a first data value and according to a second function (40B) to yield a second data value. A third function (40C) subtracts the second data value from the first to yield a data value for the time derivative that forms one input to a map (42). A second input to the map is a data value for mass airflow (MAF—GMS). The map provides data for calculating the set point of an EGR valve (36). The invention provides improved control of EGR during fueling transients.

Abstract: A torque calculator and method for providing real time data that measures net torque output of a running engine in a motor vehicle. Gross torque production is calculated using engine speed and fueling data. Torque losses due to accessories, pumping, and friction are calculated and subtracted from gross torque production, and inertial torque is also accounted for to yield engine net running torque. The engine net running torque data and engine speed data are processed according to a filter algorithm that compensates the engine net running torque data for engine speed. Transmission shifting is controlled by the speed-compensated engine net running torque.

Abstract: A torque calculator and method for providing real time data that measures net torque output of a running engine in a motor vehicle. Gross torque production is calculated using engine speed and fueling data. Torque losses due to accessories, pumping, and friction are calculated and subtracted from gross torque production, and inertial torque is also accounted for to yield engine net running torque. The engine net running torque data and engine speed data are processed according to a filter algorithm that compensates the engine net running torque data for engine speed. Transmission shifting is controlled by the speed-compensated engine net running torque.