Patents by Inventor Adam L. Chamberlain

Adam L. Chamberlain has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11619387
    Abstract: A liner for a combustor includes a support member, an intermediate member, and a liner member. The intermediate member is positioned intermediate the support member and the liner member and has a plurality of protrusions and a plurality of recesses. The support member is coupled to the intermediate member at a tangent of each protrusion. Additionally, the liner member is comprised of a ceramic matrix composite material. The liner member is coupled to the intermediate member at a tangent of each recess.
    Type: Grant
    Filed: July 27, 2016
    Date of Patent: April 4, 2023
    Assignees: Rolls-Royce Corporation, Rolls-Royce North American Technologies Inc.
    Inventors: Ted Joseph Freeman, Bruce E. Varney, Adam L. Chamberlain
  • Patent number: 11053801
    Abstract: A gas turbine engine composite vane assembly and method for making same are disclosed. The method includes providing at least two gas turbine engine airfoil composite preform components. The airfoil composite preform components are interlocked with a first locking component so that mating faces of the airfoil composite preform components face each other. A filler material is inserted between the mating surfaces of the airfoil composite preform components.
    Type: Grant
    Filed: November 27, 2018
    Date of Patent: July 6, 2021
    Assignees: Rolls-Royce Corporation, Rolls-Royce North American Technologies Inc.
    Inventors: Richard C. Uskert, David J. Thomas, Wayne S. Steffier, Robert J. Shinavski, Adam L. Chamberlain
  • Patent number: 11008888
    Abstract: A turbine vane assembly adapted for use in a gas turbine engine includes a vane support and a vane heat shield comprising ceramic matrix composite materials to insulate the metallic materials of the vane support. The turbine vane assembly further includes an aero-load transfer rib located outside of a primary gas path and configured to carry loads applied to the vane heat shield to the vane support.
    Type: Grant
    Filed: July 17, 2018
    Date of Patent: May 18, 2021
    Assignees: Rolls-Royce Corporation, Rolls-Royce North American Technologies Inc.
    Inventors: Aaron D. Sippel, Ted J. Freeman, David J. Thomas, Adam L. Chamberlain
  • Patent number: 10648669
    Abstract: A combustor adapted for use in a gas turbine engine is disclosed. The combustor includes a metallic case forming a cavity and a ceramic liner arranged in the cavity of the metallic case. The ceramic liner defines a combustion chamber in which fuel is burned during operation of a gas turbine engine. The ceramic liner is located in the metallic case using a plurality of cross key connectors.
    Type: Grant
    Filed: July 20, 2016
    Date of Patent: May 12, 2020
    Assignees: Rolls-Royce Corporation, Rolls-Royce North American Technologies Inc.
    Inventors: Bruce E. Varney, Ted J. Freeman, Adam L. Chamberlain
  • Patent number: 10612402
    Abstract: One aspect of the present disclosure includes a turbine vane assembly comprising a vane made from ceramic matrix composite material having an outer wall extending between a leading edge and a trailing edge and between a first end and an opposing second end; an endwall made at least partially from a ceramic matrix composite material configured to engage the first end of the vane; and a retaining region including corresponding bi-cast grooves formed adjacent the first end of the vane and a receiving aperture formed in the endwall; wherein a bond is formed in the retaining region to join the vane and endwall together.
    Type: Grant
    Filed: September 21, 2017
    Date of Patent: April 7, 2020
    Assignees: Rolls-Royce North American Technologies Inc., Rolls-Royce Corporation
    Inventors: Ted J. Freeman, Robert F. Proctor, Sean E. Landwehr, Adam L. Chamberlain
  • Publication number: 20200024955
    Abstract: A gas turbine engine composite vane assembly and method for making same are disclosed. The method includes providing at least two gas turbine engine airfoil composite preform components. The airfoil composite preform components are interlocked with a first locking component so that mating faces of the airfoil composite preform components face each other. A filler material is inserted between the mating surfaces of the airfoil composite preform components.
    Type: Application
    Filed: November 27, 2018
    Publication date: January 23, 2020
    Inventors: Richard C. USKERT, David J. THOMAS, Wayne S. STEFFIER, Robert J. SHINAVSKI, Adam L. Chamberlain
  • Publication number: 20200025025
    Abstract: A turbine vane assembly adapted for use in a gas turbine engine includes a vane support and a vane heat shield comprising ceramic matrix composite materials to insulate the metallic materials of the vane support. The turbine vane assembly further includes an aero-load transfer rib located outside of a primary gas path and configured to carry loads applied to the vane heat shield to the vane support.
    Type: Application
    Filed: July 17, 2018
    Publication date: January 23, 2020
    Inventors: Aaron D. Sippel, Ted J. Freeman, David J. Thomas, Adam L. Chamberlain
  • Patent number: 10487670
    Abstract: A blade for a gas turbine engine comprises a blade portion having a first end and a second end and an engagement portion including a first surface coupled to the second end of the blade portion and a second surface coupled to the second end of the blade portion, the first and second surfaces arranged to extend divergently away from one another. The engagement portion is adapted for coupling to a wheel included in a gas turbine engine wheel.
    Type: Grant
    Filed: December 23, 2013
    Date of Patent: November 26, 2019
    Assignees: Rolls-Royce Corporation, Rolls-Royce North American Technologies Inc.
    Inventors: David J. Thomas, Richard C. Uskert, Adam L. Chamberlain, Matthew Peter Basiletti
  • Patent number: 10414142
    Abstract: A method of forming a composite preform containing multiple laminates is disclosed. The method may include providing a first sublaminate comprising stacked fibers woven into a fabric; providing a second sublaminate comprising stacked fibers woven into a fabric; joining the first sublaminate and the second sublaminate forming a component comprising a region of discontinuity sandwiched between the first sublaminate and the second sublaminate; rigidizing the component; and softening the region between the first sublaminate and the second sublaminate. In illustrative embodiments, the method may include manipulating the region of discontinuity between the first sublaminate and the second sublaminate to reduce the incoherence between the sublaminates by moving fibers from the sublaminates through at least part of the region between the first sublaminate and the second sublaminate.
    Type: Grant
    Filed: December 28, 2015
    Date of Patent: September 17, 2019
    Assignee: Rolls-Royce Corporation
    Inventors: Adam L. Chamberlain, Andrew J. Lazur
  • Patent number: 10370301
    Abstract: A ceramic matrix composite having improved operating characteristics includes a barrier layer.
    Type: Grant
    Filed: March 14, 2014
    Date of Patent: August 6, 2019
    Assignee: Rolls-Royce Corporation
    Inventors: Adam L. Chamberlain, Andrew J. Lazur, Robert J. Shinavski
  • Patent number: 10174619
    Abstract: A gas turbine engine composite vane assembly and method for making same are disclosed. The method includes providing at least two gas turbine engine airfoil composite preform components. The airfoil composite preform components are interlocked with a first locking component so that mating faces of the airfoil composite preform components face each other. A filler material is inserted between the mating surfaces of the airfoil composite preform components.
    Type: Grant
    Filed: December 23, 2013
    Date of Patent: January 8, 2019
    Assignees: Rolls-Royce North American Technologies Inc., Rolls-Royce Corporation
    Inventors: Richard C. Uskert, David J. Thomas, Wayne S. Steffier, Robert J. Shinavski, Adam L. Chamberlain
  • Patent number: 10094233
    Abstract: A turbine shroud for a gas turbine engine includes an annular metallic carrier, a blade track, and a cross-key connection formed between the annular metallic carrier and the ceramic blade track. The cross-key connection is formed between the annular metallic carrier and inserts included in the blade track. The inserts are bonded to an annular runner also included in the blade track by a braze layer.
    Type: Grant
    Filed: December 3, 2013
    Date of Patent: October 9, 2018
    Assignees: Rolls-Royce Corporation, Rolls-Royce North American Technologies, Inc.
    Inventors: Sean E. Landwehr, William Westphal, Ted J. Freeman, Adam L. Chamberlain
  • Publication number: 20180244580
    Abstract: A method of making a fiber tow coating is provided. The method includes providing a fiber tow selected from the group consisting of carbon and silicon; and applying an oxide-based fiber interface coating onto the fiber tow using directed vapor deposition or other like deposition method.
    Type: Application
    Filed: April 27, 2018
    Publication date: August 30, 2018
    Applicant: Rolls-Royce Corporation
    Inventors: Adam L. Chamberlain, Andrew J. Lazur, Kang N. Lee
  • Patent number: 9981880
    Abstract: A method of making a fiber tow coating is provided. The method includes providing a fiber tow selected from the group consisting of carbon and silicon; and applying an oxide-based fiber interface coating onto the fiber tow using directed vapor deposition or other like deposition method.
    Type: Grant
    Filed: October 6, 2015
    Date of Patent: May 29, 2018
    Assignee: ROLLS-ROYCE CORPORATION
    Inventors: Adam L. Chamberlain, Andrew J. Lazur, Kang N. Lee
  • Patent number: 9920656
    Abstract: A barrier coating for isolating a metallic support component from a composite component in a gas turbine engine is provided. The barrier coating may be applied to the metallic support component so that when the ceramic component is mounted on the metallic support component the barrier coating is engaged.
    Type: Grant
    Filed: June 24, 2015
    Date of Patent: March 20, 2018
    Assignee: Rolls-Royce Corporation
    Inventors: Sean E. Landwehr, Sungbo Shim, Adam L. Chamberlain, Ann Bolcavage
  • Patent number: 9908305
    Abstract: Creating a ceramic matrix structure may include alternating different layers of fiber fabric to achieve porosity, infiltration, and/or other objectives. Different layers of the ceramic matrix structure may be configured differently to achieve different objectives in different regions of the ceramic matrix structure. The fiber tow spacing, fiber count and/or other characteristics may be varied within individual layers and/or among different layers of the ceramic matrix structure.
    Type: Grant
    Filed: March 13, 2014
    Date of Patent: March 6, 2018
    Assignee: Rolls-Royce Corporation
    Inventors: Adam L. Chamberlain, Andrew J. Lazur
  • Publication number: 20180030840
    Abstract: One aspect of the present disclosure includes a turbine vane assembly comprising a vane made from ceramic matrix composite material having an outer wall extending between a leading edge and a trailing edge and between a first end and an opposing second end; an endwall made at least partially from a ceramic matrix composite material configured to engage the first end of the vane; and a retaining region including corresponding bi-cast grooves formed adjacent the first end of the vane and a receiving aperture formed in the endwall; wherein a bond is formed in the retaining region to join the vane and endwall together.
    Type: Application
    Filed: September 21, 2017
    Publication date: February 1, 2018
    Inventors: Ted J. Freeman, Robert F. Proctor, Sean E. Landwehr, Adam L. Chamberlain
  • Patent number: 9803486
    Abstract: One aspect of the present disclosure includes a turbine vane assembly comprising a vane made from ceramic matrix composite material having an outer wall extending between a leading edge and a trailing edge and between a first end and an opposing second end; an endwall made at least partially from a ceramic matrix composite material configured to engage the first end of the vane; and a retaining region including corresponding bi-cast grooves formed adjacent the first end of the vane and a receiving aperture formed in the endwall; wherein a bond is formed in the retaining region to join the vane and endwall together.
    Type: Grant
    Filed: December 31, 2013
    Date of Patent: October 31, 2017
    Assignees: Rolls-Royce North American Technologies Inc., Rolls-Royce Corporation
    Inventors: Ted J. Freeman, Robert F. Proctor, Sean E. Landwehr, Adam L. Chamberlain
  • Patent number: 9764989
    Abstract: A multilayer interface coating for composite material fibers includes a first coating layer deposited onto a fiber and a second coating layer deposited onto the first coating layer.
    Type: Grant
    Filed: December 19, 2013
    Date of Patent: September 19, 2017
    Assignee: Rolls-Royce Corporation
    Inventors: Adam L. Chamberlain, Sean E. Landwehr
  • Patent number: 9758436
    Abstract: Ceramic matrix composite materials and a process for making said composite materials are disclosed.
    Type: Grant
    Filed: October 27, 2016
    Date of Patent: September 12, 2017
    Assignee: Rolls-Royce Corporation
    Inventors: Andrew J. Lazur, Adam L. Chamberlain