Abstract: A support material for use in an additive manufacturing system includes a copolymer of vinyl pyrrolidone (VP) monomers and elastomeric monomers. The elastomeric monomers and the VP monomers are covalently bonded and copolymerized. The support material is thermally stable even at temperatures above 80° C. and is disintegrable in aqueous solutions such as tap water.

Abstract: A polymeric blend includes a blend of polyvinylpyrrolidone (PVP) polymers. The polymeric material includes a blend of at least two PVP polymers wherein at least one of the PVP polymers has an average molecular weight of about 40,000 daltons or greater. The support material can be thermally stable at temperatures above 80° C. The support material is disintegrable in aqueous solutions such as tap water.

Abstract: A support material for use in an additive manufacturing system, which includes a thermoplastic copolymer polymerized from monomers comprising acid-functional monomers having carboxylic acid groups, and one or more non-acid-functional monomers, where a portion of the carboxylic acid groups are neutralized with a base having an alkali metal cation. The thermoplastic copolymer has a high glass transition temperature and melt processing temperature, and is thermally stable at its melt processing temperature. The neutralized thermoplastic copolymer is soluble in an alkaline aqueous solution.

Abstract: The present invention describes compostable or biobased foams that are useful for fabricating foamed articles and methods for producing the same. The foams are produced using a compound comprising a compostable or biobased polyester and a blowing agent. Additives including plasticizers and chain extenders are optionally included in the compostable or biobased composition. These foams can be produced using conventional melt processing techniques, such as single and twin-screw extrusion processes. In one embodiment, foamed strand profiles are cooled and cut using conventional strand pelletizing equipment. In another embodiment, foamed beads are produced by cutting the foamed strand at the face of the extrusion die and the foamed bead or strand is subsequently cooled. The resulting compostable or biobased foamed bead has a density less than 0.15 g/cm3 and the foam is compostable, as determined by ASTM D6400.

Abstract: The present invention describes compostable or biobased foams that are useful for fabricating foamed articles and methods for producing the same. The foams are produced using a compound comprising a compostable or biobased polyester and a blowing agent. Additives including plasticizers and chain extenders are optionally included in the compostable or biobased composition. These foams can be produced using conventional melt processing techniques, such as single and twin-screw extrusion processes. In one embodiment, foamed strand profiles are cooled and cut using conventional strand pelletizing equipment. In another embodiment, foamed beads are produced by cutting the foamed strand at the face of the extrusion die and the foamed bead or strand is subsequently cooled. The resulting compostable or biobased foamed bead has a specific gravity less than 0.15 g/cm3 and the foam is compostable, as determined by ASTM D6400.

Abstract: Part materials for additive manufacturing applications include materials with a fluoropolymer processing aid (material-FP). These materials include one or more thermoplastic polymers and one or more fluoropolymers as a processing aid. The material-FP is used to build parts with additive manufacturing systems. Parts built using material-FP have improved physical properties including improved strength in the z-direction of the parts. Composite systems such as reinforced filaments with the material-FP also have a higher density.

Abstract: A consumable assembly for use with an additive manufacturing system to print three-dimensional parts, the consumable assembly including a supply device (e.g., a spool) and a filament supported by the supply device, where the filament has a composition comprising one or more elastomers and one or more reinforcing additives, and a filament geometry configured to be received by a liquefier assembly of the additive manufacturing system. The composition is preferably configured to be thermally and/or chemically modified to reduce its flexural modulus.

Abstract: A pre-ceramic support structure for additive manufacturing, that upon thermal processing, is soluble in various solvents.

Abstract: Microfabricated particles are dispersed throughout a matrix to create a composite. The microfabricated particles are engineered to a specific structure and composition to enhance the physical attributes of a composite material.

Abstract: A support material for use in an additive manufacturing system includes a copolymer of vinyl pyrrolidone (VP) monomers and elastomeric monomers. The elastomeric monomers and the VP monomers are covalently bonded and copolymerized. The support material is thermally stable even at temperatures above 80° C. and is disintegrable in aqueous solutions such as tap water.

Abstract: A polymeric blend includes a blend of polyvinylpyrrolidone (PVP) polymers. The polymeric material includes a blend of at least two PVP polymers wherein at least one of the PVP polymers has an average molecular weight of about 40,000 daltons or greater. The support material can be thermally stable at temperatures above 80° C. The support material is disintegrable in aqueous solutions such as tap water.

Abstract: A pre-ceramic support structure for additive manufacturing, that upon thermal processing, is soluble in various solvents.

Abstract: A pre-ceramic support structure for additive manufacturing, that upon thermal processing, is soluble in various solvents.

Abstract: A pre-ceramic support structure for additive manufacturing, that upon thermal processing, is soluble in various solvents.

Abstract: A feedstock material for use as a support material in an additive manufacturing system includes a pre-ceramic material in powder form. The preceramic material comprises calcium carbonate, sodium carbonate, sodium aluminate or combinations thereof. The feedstock material includes a thermoplastic binder having the pre-ceramic material dispersed therein, wherein the pre-ceramic material and the thermoplastic binder are in a filament form. The filament is configured to be melted and extruded to form a support structure for a ceramifable article in a layer by layer manner, wherein the pre-ceramic material is at least about 50% of the feedstock material.

Abstract: A polymeric composition is used as a consumable material in 3D printer. The composition includes a water soluble polymer or polymer blend that is at least about 50 wt % of the total weight of the composition. The composition includes a rheologic modifier that is at least about 1 wt % of the total weight of the polymeric composition. The composition includes a filler that is at least about 10 wt % of the total weight of the polymeric composition. At least 90 wt % of the individual ingredient compositions before mixing are water soluble.

Abstract: A material for an additive manufacturing system having a build environment includes a filament coated with a barrier wherein barrier comprises less than about 1 wt % of the filament wherein the barrier substantially prevents the transmission of moisture or gasses into the filament.

Abstract: Provided are biomass-based materials and valuable uses of microalgal biomass including: (i) acetylation of microalgal biomass to produce a material useful in the production of thermoplastics; (ii) use of triglyceride containing microalgal biomass for production of thermoplastics; (iii) combination of microalgal biomass and at least one type of plant polymer to produce a material useful in the production of thermoplastics; (iv) anionization of microalgal biomass to form a water absorbant material; (v) cationization of microalgal biomass, and optional flocculation, to form a water absorbant material; (vi) crosslinking of anionized microalgal biomass; (vii) carbonization of microalgal biomass; and (viii) use of microalgal biomass in the making of paper.

Abstract: Part materials for additive manufacturing applications include materials with a fluoropolymer processing aid (material-FP). These materials include one or more thermoplastic polymers and one or more fluoropolymers as a processing aid. The material-FP is used to build parts with additive manufacturing systems. Parts built using material-FP have improved physical properties including improved strength in the z-direction of the parts. Composite systems such as reinforced filaments with the material-FP also have a higher density.

Abstract: The present invention describes compostable or biobased foams that are useful for fabricating foamed articles and methods for producing the same. The foams are produced using a compound comprising a compostable or biobased polyester and a blowing agent. Additives including plasticizers and chain extenders are optionally included in the compostable or biobased composition. These foams can be produced using conventional melt processing techniques, such as single and twin-screw extrusion processes. In one embodiment, foamed strand profiles are cooled and cut using conventional strand pelletizing equipment. In another embodiment, foamed beads are produced by cutting the foamed strand at the face of the extrusion die and the foamed bead or strand is subsequently cooled. The resulting compostable or biobased foamed bead has a specific gravity less than 0.15 g/cm3 and the foam is compostable, as determined by ASTM D6400.