Patents by Inventor Adeel Ahmad Bajwa

Adeel Ahmad Bajwa has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20250096193
    Abstract: A method of bonding a semiconductor element to a substrate is provided. The method includes the steps of: (a) providing the semiconductor element at a position separated from the substrate, the semiconductor element including a plurality of conductive structures, each of the conductive structures including a contact portion; (b) heating the semiconductor element at the position such that the contact portions are in a molten state; and (c) bonding the semiconductor element to the substrate such that each of the contact portions is bonded to a corresponding conductive structure of the substrate.
    Type: Application
    Filed: September 5, 2024
    Publication date: March 20, 2025
    Applicant: Kulicke and Soffa Industries, Inc.
    Inventors: Adeel Ahmad Bajwa, Thomas J. Colosimo, JR.
  • Publication number: 20240363580
    Abstract: A bonding system is provided. The bonding system includes (a) a bond head assembly configured for carrying a bonding tool for bonding a semiconductor element to a substrate and (b) a reducing gas conduit for carrying a reducing gas from (i) a reducing gas source to (ii) a bonding area of a bonding system. The reducing gas is configured for use during bonding of the semiconductor element to the substrate at the bonding area. The reducing gas conduit includes a catalyst for producing excess reducing species in the reducing gas prior to the reducing gas reaching the bonding area.
    Type: Application
    Filed: July 10, 2024
    Publication date: October 31, 2024
    Applicant: Kulicke and Soffa Industries, Inc.
    Inventors: Adeel Ahmad Bajwa, Thomas J. Colosimo, JR., Matthew B. Wasserman
  • Publication number: 20240332244
    Abstract: A method of processing a substrate on a bonding system is provided. The method includes: (a) providing an oxide reduction delivery system on a bonding system; (b) supporting a substrate on a support structure of the bonding system; and (c) moving at least one of the oxide reduction delivery system and the support structure with respect to one another, such that a gas provided by the oxide reduction delivery system contacts the substrate.
    Type: Application
    Filed: March 20, 2024
    Publication date: October 3, 2024
    Applicant: KULICKE AND SOFFA INDUSTRIES, INC.
    Inventors: Thomas J. Colosimo, JR., Adeel Ahmad Bajwa, Michael P. Schmidt-Lange
  • Patent number: 12062636
    Abstract: A bonding system is provided. The bonding system includes (a) a bond head assembly configured for carrying a bonding tool for bonding a semiconductor element to a substrate and (b) a reducing gas conduit for carrying a reducing gas from (i) a reducing gas source to (ii) a bonding area of a bonding system. The reducing gas is configured for use during bonding of the semiconductor element to the substrate at the bonding area. The reducing gas conduit includes a catalyst for producing excess reducing species in the reducing gas prior to the reducing gas reaching the bonding area.
    Type: Grant
    Filed: March 17, 2023
    Date of Patent: August 13, 2024
    Assignee: Kulicke and Soffa Industries, Inc.
    Inventors: Adeel Ahmad Bajwa, Thomas J. Colosimo, Jr., Matthew B. Wasserman
  • Publication number: 20240266318
    Abstract: A bonding system for bonding a semiconductor element to a substrate is provided. The bonding system includes a manifold configured to provide a reducing gas to a bonding area of the bonding system. At least a portion of the manifold is heated.
    Type: Application
    Filed: April 2, 2024
    Publication date: August 8, 2024
    Applicant: KULICKE AND SOFFA INDUSTRIES, INC.
    Inventors: Adeel Ahmad Bajwa, Thomas J. Colosimo, JR., Matthew B. Wasserman, Robert N. Chylak
  • Publication number: 20240063169
    Abstract: A bonding system for bonding a semiconductor element to a substrate is provided. The bonding system includes a reducing gas delivery system configured to provide a reducing gas to a bonding area of a bonding system. The bonding system also includes a gas delivery line configured to transport the reducing gas from a reducing gas source to the reducing gas delivery system. At least a portion of the gas delivery line is heated.
    Type: Application
    Filed: July 27, 2023
    Publication date: February 22, 2024
    Inventors: Adeel Ahmad Bajwa, Thomas J. Colosimo, JR., Matthew B. Wasserman, Robert N. Chylak
  • Publication number: 20230326903
    Abstract: A bonding system is provided. The bonding system includes (a) a bond head assembly configured for carrying a bonding tool for bonding a semiconductor element to a substrate and (b) a reducing gas conduit for carrying a reducing gas from (i) a reducing gas source to (ii) a bonding area of a bonding system. The reducing gas is configured for use during bonding of the semiconductor element to the substrate at the bonding area. The reducing gas conduit includes a catalyst for producing excess reducing species in the reducing gas prior to the reducing gas reaching the bonding area.
    Type: Application
    Filed: March 17, 2023
    Publication date: October 12, 2023
    Inventors: Adeel Ahmad Bajwa, Thomas J. Colosimo, JR., Matthew B. Wasserman
  • Patent number: 11776933
    Abstract: A method of bonding a semiconductor element to a substrate includes: carrying a semiconductor element including a plurality of first electrically conductive structures with a bonding tool; supporting a substrate including a plurality of second electrically conductive structures with a support structure; providing a reducing gas in contact with each of the plurality of first conductive structures and the plurality of second conductive structures; establishing contact between corresponding ones of the plurality of first conductive structures and the plurality of second conductive structures; moving at least one of the semiconductor element and the substrate such that the corresponding ones of the plurality of first conductive structures and the plurality of second conductive structures are separated; re-establishing contact between the plurality of first conductive structures and the plurality of second conductive structures; and bonding the plurality of first conductive structures to the respective ones of the
    Type: Grant
    Filed: November 5, 2020
    Date of Patent: October 3, 2023
    Assignee: Kulicke and Soffa Industries, Inc.
    Inventor: Adeel Ahmad Bajwa
  • Patent number: 11616042
    Abstract: A bonding system for bonding a semiconductor element to a substrate is provided. The bonding system includes a substrate oxide reduction chamber configured to receive a substrate. The substrate includes a plurality of first electrically conductive structures. The substrate oxide reduction chamber is configured to receive a reducing gas to contact each of the plurality of first electrically conductive structures. The bonding system also includes a substrate oxide prevention chamber for receiving the substrate after the reducing gas contacts the plurality of first electrically conductive structures. The substrate oxide prevention chamber has an inert environment when receiving the substrate. The bonding system also includes a reducing gas delivery system for providing a reducing gas environment during bonding of a semiconductor element to the substrate.
    Type: Grant
    Filed: August 26, 2021
    Date of Patent: March 28, 2023
    Assignee: Kulicke and Soffa Industries, Inc.
    Inventors: Adeel Ahmad Bajwa, Thomas J. Colosimo, Jr.
  • Patent number: 11515286
    Abstract: A bonding system for bonding a semiconductor element to a substrate is provided. The bonding system includes a substrate oxide reduction chamber configured to receive a substrate. The substrate includes a plurality of first electrically conductive structures. The substrate oxide reduction chamber is configured to receive a reducing gas to contact each of the plurality of first electrically conductive structures. The bonding system also includes a substrate oxide prevention chamber for receiving the substrate after the reducing gas contacts the plurality of first electrically conductive structures. The substrate oxide prevention chamber has an inert environment when receiving the substrate. The bonding system also includes a reducing gas delivery system for providing a reducing gas environment during bonding of a semiconductor element to the substrate.
    Type: Grant
    Filed: May 11, 2021
    Date of Patent: November 29, 2022
    Assignee: Kulicke and Soffa Industries, Inc.
    Inventors: Adeel Ahmad Bajwa, Thomas J. Colosimo, Jr.
  • Patent number: 11205633
    Abstract: A bonding system for bonding a semiconductor element to a substrate is provided. The bonding system includes a substrate oxide reduction chamber configured to receive a substrate. The substrate includes a plurality of first electrically conductive structures. The substrate oxide reduction chamber is configured to receive a reducing gas to contact each of the plurality of first electrically conductive structures. The bonding system also includes a substrate oxide prevention chamber for receiving the substrate after the reducing gas contacts the plurality of first electrically conductive structures. The substrate oxide prevention chamber has an inert environment when receiving the substrate. The bonding system also includes a reducing gas delivery system for providing a reducing gas environment during bonding of a semiconductor element to the substrate.
    Type: Grant
    Filed: January 7, 2020
    Date of Patent: December 21, 2021
    Assignee: Kulicke and Soffa Industries, Inc.
    Inventors: Adeel Ahmad Bajwa, Thomas J. Colosimo, Jr.
  • Publication number: 20210391297
    Abstract: A bonding system for bonding a semiconductor element to a substrate is provided. The bonding system includes a substrate oxide reduction chamber configured to receive a substrate. The substrate includes a plurality of first electrically conductive structures. The substrate oxide reduction chamber is configured to receive a reducing gas to contact each of the plurality of first electrically conductive structures. The bonding system also includes a substrate oxide prevention chamber for receiving the substrate after the reducing gas contacts the plurality of first electrically conductive structures. The substrate oxide prevention chamber has an inert environment when receiving the substrate. The bonding system also includes a reducing gas delivery system for providing a reducing gas environment during bonding of a semiconductor element to the substrate.
    Type: Application
    Filed: August 26, 2021
    Publication date: December 16, 2021
    Inventors: Adeel Ahmad Bajwa, Thomas J. Colosimo, JR.
  • Publication number: 20210265303
    Abstract: A bonding system for bonding a semiconductor element to a substrate is provided. The bonding system includes a substrate oxide reduction chamber configured to receive a substrate. The substrate includes a plurality of first electrically conductive structures. The substrate oxide reduction chamber is configured to receive a reducing gas to contact each of the plurality of first electrically conductive structures. The bonding system also includes a substrate oxide prevention chamber for receiving the substrate after the reducing gas contacts the plurality of first electrically conductive structures. The substrate oxide prevention chamber has an inert environment when receiving the substrate. The bonding system also includes a reducing gas delivery system for providing a reducing gas environment during bonding of a semiconductor element to the substrate.
    Type: Application
    Filed: May 11, 2021
    Publication date: August 26, 2021
    Inventors: Adeel Ahmad Bajwa, Thomas J. Colosimo, JR.
  • Publication number: 20210098414
    Abstract: A bonding system for bonding a semiconductor element to a substrate is provided. The bonding system includes a substrate oxide reduction chamber configured to receive a substrate. The substrate includes a plurality of first electrically conductive structures. The substrate oxide reduction chamber is configured to receive a reducing gas to contact each of the plurality of first electrically conductive structures. The bonding system also includes a substrate oxide prevention chamber for receiving the substrate after the reducing gas contacts the plurality of first electrically conductive structures. The substrate oxide prevention chamber has an inert environment when receiving the substrate. The bonding system also includes a reducing gas delivery system for providing a reducing gas environment during bonding of a semiconductor element to the substrate.
    Type: Application
    Filed: January 7, 2020
    Publication date: April 1, 2021
    Inventors: Adeel Ahmad Bajwa, Thomas J. Colosimo, JR.
  • Publication number: 20210057377
    Abstract: A method of bonding a semiconductor element to a substrate includes: carrying a semiconductor element including a plurality of first electrically conductive structures with a bonding tool; supporting a substrate including a plurality of second electrically conductive structures with a support structure; providing a reducing gas in contact with each of the plurality of first conductive structures and the plurality of second conductive structures; establishing contact between corresponding ones of the plurality of first conductive structures and the plurality of second conductive structures; moving at least one of the semiconductor element and the substrate such that the corresponding ones of the plurality of first conductive structures and the plurality of second conductive structures are separated; re-establishing contact between the plurality of first conductive structures and the plurality of second conductive structures; and bonding the plurality of first conductive structures to the respective ones of the
    Type: Application
    Filed: November 5, 2020
    Publication date: February 25, 2021
    Inventor: Adeel Ahmad Bajwa
  • Patent number: 10861820
    Abstract: A method of bonding a semiconductor element to a substrate includes: carrying a semiconductor element including a plurality of first electrically conductive structures with a bonding tool; supporting a substrate including a plurality of second electrically conductive structures with a support structure; providing a reducing gas in contact with each of the plurality of first conductive structures and the plurality of second conductive structures; establishing contact between corresponding ones of the plurality of first conductive structures and the plurality of second conductive structures; moving at least one of the semiconductor element and the substrate such that the corresponding ones of the plurality of first conductive structures and the plurality of second conductive structures are separated; re-establishing contact between the plurality of first conductive structures and the plurality of second conductive structures; and bonding the plurality of first conductive structures to the respective ones of the
    Type: Grant
    Filed: February 11, 2019
    Date of Patent: December 8, 2020
    Assignee: KULICKE AND SOFFA INDUSTRIES, INC.
    Inventor: Adeel Ahmad Bajwa
  • Publication number: 20190252349
    Abstract: A method of bonding a semiconductor element to a substrate includes: carrying a semiconductor element including a plurality of first electrically conductive structures with a bonding tool; supporting a substrate including a plurality of second electrically conductive structures with a support structure; providing a reducing gas in contact with each of the plurality of first conductive structures and the plurality of second conductive structures; establishing contact between corresponding ones of the plurality of first conductive structures and the plurality of second conductive structures; moving at least one of the semiconductor element and the substrate such that the corresponding ones of the plurality of first conductive structures and the plurality of second conductive structures are separated; re-establishing contact between the plurality of first conductive structures and the plurality of second conductive structures; and bonding the plurality of first conductive structures to the respective ones of the
    Type: Application
    Filed: February 11, 2019
    Publication date: August 15, 2019
    Inventor: Adeel Ahmad Bajwa