Patents by Inventor Adra Carr

Adra Carr has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11894423
    Abstract: Techniques are provided to fabricate semiconductor devices having a nanosheet field-effect transistor device disposed on a semiconductor substrate. The nanosheet field-effect transistor device includes a nanosheet stack structure including a semiconductor channel layer and a source/drain region in contact with an end portion of the semiconductor channel layer of the nanosheet stack structure. A trench formed in the source/drain region is filled with a metal-based material. The metal-based material filling the trench in the source/drain region mitigates the effect of source/drain material overfill on the contact resistance of the semiconductor device.
    Type: Grant
    Filed: February 22, 2022
    Date of Patent: February 6, 2024
    Assignee: International Business Machines Corporation
    Inventors: Heng Wu, Dechao Guo, Ruqiang Bao, Junli Wang, Lan Yu, Reinaldo Vega, Adra Carr
  • Patent number: 11800817
    Abstract: A method for forming a phase-change memory cell includes depositing a metal layer over a wafer such that the metal layer covers connection structures of the wafer. The method further includes removing a portion of the metal layer such that the connection structures of the wafer remain covered by a remaining portion of the metal layer. The method further includes forming a phase-change memory stack on a stack area of the remaining portion of the metal layer. The method further includes removing the remaining portion of the metal layer except in the stack area.
    Type: Grant
    Filed: June 21, 2021
    Date of Patent: October 24, 2023
    Assignee: International Business Machines Corporation
    Inventors: Injo Ok, Nicole Saulnier, Kevin W. Brew, Steven Michael McDermott, Lawrence A. Clevenger, Hari Prasad Amanapu, Adra Carr, Prasad Bhosale
  • Publication number: 20230187521
    Abstract: A semiconductor device includes a substrate including designated source or drain (source/drain) regions. An active source/drain is in the designated source/drain regions, and a source/drain cap liner is on an upper surface of the active source/drain. The semiconductor device further includes trench silicide regions completely filed with a silicide material.
    Type: Application
    Filed: December 15, 2021
    Publication date: June 15, 2023
    Inventors: Nicolas Loubet, Christian Lavoie, Adra Carr, Nicholas Anthony Lanzillo
  • Publication number: 20220407005
    Abstract: A method for forming a phase-change memory cell includes depositing a metal layer over a wafer such that the metal layer covers connection structures of the wafer. The method further includes removing a portion of the metal layer such that the connection structures of the wafer remain covered by a remaining portion of the metal layer. The method further includes forming a phase-change memory stack on a stack area of the remaining portion of the metal layer. The method further includes removing the remaining portion of the metal layer except in the stack area.
    Type: Application
    Filed: June 21, 2021
    Publication date: December 22, 2022
    Inventors: Injo Ok, Nicole Saulnier, Kevin W. Brew, Steven Michael McDermott, Lawrence A. Clevenger, Hari Prasad Amanapu, ADRA CARR, PRASAD BHOSALE
  • Publication number: 20220181439
    Abstract: Techniques are provided to fabricate semiconductor devices having a nanosheet field-effect transistor device disposed on a semiconductor substrate. The nanosheet field-effect transistor device includes a nanosheet stack structure including a semiconductor channel layer and a source/drain region in contact with an end portion of the semiconductor channel layer of the nanosheet stack structure. A trench formed in the source/drain region is filled with a metal-based material. The metal-based material filling the trench in the source/drain region mitigates the effect of source/drain material overfill on the contact resistance of the semiconductor device.
    Type: Application
    Filed: February 22, 2022
    Publication date: June 9, 2022
    Inventors: Heng Wu, Dechao Guo, Ruqiang Bao, Junli Wang, Lan Yu, Reinaldo Vega, Adra Carr
  • Patent number: 11289573
    Abstract: Techniques are provided to fabricate semiconductor devices having a nanosheet field-effect transistor device disposed on a semiconductor substrate. The nanosheet field-effect transistor device includes a nanosheet stack structure including a semiconductor channel layer and a source/drain region in contact with an end portion of the semiconductor channel layer of the nanosheet stack structure. A trench formed in the source/drain region is filled with a metal-based material. The metal-based material filling the trench in the source/drain region mitigates the effect of source/drain material overfill on the contact resistance of the semiconductor device.
    Type: Grant
    Filed: March 1, 2019
    Date of Patent: March 29, 2022
    Assignee: International Business Machines Corporation
    Inventors: Heng Wu, Dechao Guo, Ruqiang Bao, Junli Wang, Lan Yu, Reinaldo Vega, Adra Carr
  • Patent number: 11205590
    Abstract: MOL non-SAC structures and techniques for formation thereof are provided. In one aspect, a method of forming a semiconductor device includes: patterning fins in a substrate; forming gates over the fins and source/drains offset by gate spacers; lining upper sidewalls of the gates with a first dielectric liner; depositing a source/drain metal; lining upper sidewalls of the source/drain metal with a second dielectric liner; depositing a dielectric over the gates and source/drains; forming a first via in the dielectric which exposes the second dielectric liner over a select source/drain; removing the second dielectric liner from the select source/drain; forming a second via in the dielectric which exposes the first dielectric liner over a select gate; removing the first dielectric liner from the select gate; forming a source/drain contact in the first via; and forming a gate contact in the second via. A semiconductor device is also provided.
    Type: Grant
    Filed: September 21, 2019
    Date of Patent: December 21, 2021
    Assignee: International Business Machines Corporation
    Inventors: Su Chen Fan, Adra Carr, Ruilong Xie, Kangguo Cheng
  • Patent number: 11024536
    Abstract: Embodiments of the present invention are directed to reducing the effective capacitance between active devices at the contact level. In a non-limiting embodiment of the invention, an interlayer dielectric is replaced with a low-k material without damaging a self-aligned contact (SAC) cap. A gate can be formed over a channel region of a fin. The gate can include a gate spacer and a SAC cap. Source and drain regions can be formed adjacent to the channel region. A contact is formed on the SAC cap and on surfaces of the source and drain regions. A first dielectric layer can be recessed to expose a sidewall of the contact and a sidewall of the gate spacer. A second dielectric layer can be formed on the recessed surface of the first dielectric layer. The second dielectric layer can include a dielectric material having a dielectric constant less than the first dielectric layer.
    Type: Grant
    Filed: April 18, 2019
    Date of Patent: June 1, 2021
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Adra Carr, Vimal Kamineni, Ruilong Xie, Andrew Greene, Nigel Cave, Veeraraghavan Basker
  • Patent number: 10978573
    Abstract: Semiconductor devices and methods of forming the same include forming a dummy gate on a stack of alternating channel layers and sacrificial layers. A spacer layer is formed over the dummy gate and the stack. Portions of the spacer layer on horizontal surfaces of the stack are etched away to form vertical spacers. Exposed portions of the stack are etched away. Semiconductor material is grown from exposed sidewalls of remaining channel layers to form source and drain structures that are constrained in lateral dimensions by the vertical spacers.
    Type: Grant
    Filed: July 8, 2019
    Date of Patent: April 13, 2021
    Assignee: International Business Machines Corporation
    Inventors: Karthik Yogendra, Ardasheir Rahman, Robert Robison, Adra Carr
  • Publication number: 20210090950
    Abstract: MOL non-SAC structures and techniques for formation thereof are provided. In one aspect, a method of forming a semiconductor device includes: patterning fins in a substrate; forming gates over the fins and source/drains offset by gate spacers; lining upper sidewalls of the gates with a first dielectric liner; depositing a source/drain metal; lining upper sidewalls of the source/drain metal with a second dielectric liner; depositing a dielectric over the gates and source/drains; forming a first via in the dielectric which exposes the second dielectric liner over a select source/drain; removing the second dielectric liner from the select source/drain; forming a second via in the dielectric which exposes the first dielectric liner over a select gate; removing the first dielectric liner from the select gate; forming a source/drain contact in the first via; and forming a gate contact in the second via. A semiconductor device is also provided.
    Type: Application
    Filed: September 21, 2019
    Publication date: March 25, 2021
    Inventors: Su Chen Fan, Adra Carr, Ruilong Xie, Kangguo Cheng
  • Patent number: 10896965
    Abstract: A method of forming a source/drain contact is provided. The method includes forming a sacrificial layer on a source/drain, and depositing an oxidation layer on the sacrificial layer. The method further includes heat treating the oxidation layer and the sacrificial layer to form a modified sacrificial layer. The method further includes forming a protective liner on the modified sacrificial layer, and depositing an interlayer dielectric layer on the protective liner. The method further includes forming a trench in the interlayer dielectric layer that exposes a portion of the protective liner.
    Type: Grant
    Filed: November 22, 2019
    Date of Patent: January 19, 2021
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Adra Carr, Jingyun Zhang, Choonghyun Lee, Takashi Ando, Pouya Hashemi
  • Publication number: 20210013321
    Abstract: Semiconductor devices and methods of forming the same include forming a dummy gate on a stack of alternating channel layers and sacrificial layers. A spacer layer is formed over the dummy gate and the stack. Portions of the spacer layer on horizontal surfaces of the stack are etched away to form vertical spacers. Exposed portions of the stack are etched away. Semiconductor material is grown from exposed sidewalls of remaining channel layers to form source and drain structures that are constrained in lateral dimensions by the vertical spacers.
    Type: Application
    Filed: July 8, 2019
    Publication date: January 14, 2021
    Inventors: Karthik Yogendra, Ardasheir Rahman, Robert Robison, Adra Carr
  • Patent number: 10886376
    Abstract: A method of forming a source/drain contact is provided. The method includes forming a sacrificial layer on a source/drain, and depositing an oxidation layer on the sacrificial layer. The method further includes heat treating the oxidation layer and the sacrificial layer to form a modified sacrificial layer. The method further includes forming a protective liner on the modified sacrificial layer, and depositing an interlayer dielectric layer on the protective liner. The method further includes forming a trench in the interlayer dielectric layer that exposes a portion of the protective liner.
    Type: Grant
    Filed: November 22, 2019
    Date of Patent: January 5, 2021
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Adra Carr, Jingyun Zhang, Choonghyun Lee, Takashi Ando, Pouya Hashemi
  • Publication number: 20200335392
    Abstract: Embodiments of the present invention are directed to reducing the effective capacitance between active devices at the contact level. In a non-limiting embodiment of the invention, an interlayer dielectric is replaced with a low-k material without damaging a self-aligned contact (SAC) cap. A gate can be formed over a channel region of a fin. The gate can include a gate spacer and a SAC cap. Source and drain regions can be formed adjacent to the channel region. A contact is formed on the SAC cap and on surfaces of the source and drain regions. A first dielectric layer can be recessed to expose a sidewall of the contact and a sidewall of the gate spacer. A second dielectric layer can be formed on the recessed surface of the first dielectric layer. The second dielectric layer can include a dielectric material having a dielectric constant less than the first dielectric layer.
    Type: Application
    Filed: April 18, 2019
    Publication date: October 22, 2020
    Inventors: Adra Carr, Vimal Kamineni, Ruilong Xie, Andrew Greene, Nigel Cave, Veeraraghavan Basker
  • Patent number: 10770562
    Abstract: Techniques are provided for fabricating a semiconductor integrated circuit device which implement an interlayer dielectric (ILD) layer replacement process to replace an initial sacrificial ILD layer with a low-k ILD layer, while forming silicide or dielectric capping layers to protect source/drain contacts of field-effect transistor devices from etch damage during the ILD replacement process. For example, source/drain contact openings (e.g., trenches) are formed in a sacrificial ILD layer and metallic source/drain contacts are formed in the source/drain contact openings. Protective capping layers (e.g., metal-semiconductor alloy capping layers or dielectric capping layers) are formed on upper surfaces of the metallic source/drain contacts. The sacrificial ILD layer is removed using an etch process to etch down the sacrificial ILD layer selective to the protective capping layers, and a low-k ILD layer is formed in place of the removed sacrificial ILD layer.
    Type: Grant
    Filed: March 1, 2019
    Date of Patent: September 8, 2020
    Assignee: International Business Machines Corporation
    Inventors: Kangguo Cheng, Juntao Li, Andrew Greene, Vimal Kamineni, Adra Carr, Chanro Park, Ruilong Xie
  • Publication number: 20200279918
    Abstract: Techniques are provided to fabricate semiconductor devices having a nanosheet field-effect transistor device disposed on a semiconductor substrate. The nanosheet field-effect transistor device includes a nanosheet stack structure including a semiconductor channel layer and a source/drain region in contact with an end portion of the semiconductor channel layer of the nanosheet stack structure. A trench formed in the source/drain region is filled with a metal-based material. The metal-based material filling the trench in the source/drain region mitigates the effect of source/drain material overfill on the contact resistance of the semiconductor device.
    Type: Application
    Filed: March 1, 2019
    Publication date: September 3, 2020
    Inventors: Heng Wu, Dechao Guo, Ruqiang Bao, Junli Wang, Lan Yu, Reinaldo Vega, Adra Carr
  • Publication number: 20200279933
    Abstract: Techniques are provided for fabricating a semiconductor integrated circuit device which implement an interlayer dielectric (ILD) layer replacement process to replace an initial sacrificial ILD layer with a low-k ILD layer, while forming silicide or dielectric capping layers to protect source/drain contacts of field-effect transistor devices from etch damage during the ILD replacement process. For example, source/drain contact openings (e.g., trenches) are formed in a sacrificial ILD layer and metallic source/drain contacts are formed in the source/drain contact openings. Protective capping layers (e.g., metal-semiconductor alloy capping layers or dielectric capping layers) are formed on upper surfaces of the metallic source/drain contacts. The sacrificial ILD layer is removed using an etch process to etch down the sacrificial ILD layer selective to the protective capping layers, and a low-k ILD layer is formed in place of the removed sacrificial ILD layer.
    Type: Application
    Filed: March 1, 2019
    Publication date: September 3, 2020
    Inventors: Kangguo Cheng, Juntao Li, Andrew Greene, Vimal Kamineni, Adra Carr, Chanro Park, Ruilong Xie
  • Patent number: 10734575
    Abstract: A method of forming a resistive random access memory device which contains uniform layer composition is provided. The method enables the in-situ deposition of a bottom electrode layer (i.e., a metal layer), a resistive switching element (i.e., at least one metal oxide layer), and a top electrode layer (i.e., a metal nitride layer and/or a metal layer) with compositional control. Resistive random access memory devices which contain uniform layer composition enabled by the in-situ deposition of the bottom electrode layer, the resistive switching element, and the top electrode layer provide significant benefits for advanced memory technologies.
    Type: Grant
    Filed: September 10, 2019
    Date of Patent: August 4, 2020
    Assignee: International Business Machines Corporation
    Inventors: Alexander Reznicek, Oscar van der Straten, Adra Carr, Praneet Adusumilli
  • Publication number: 20200098928
    Abstract: A method of forming a source/drain contact is provided. The method includes forming a sacrificial layer on a source/drain, and depositing an oxidation layer on the sacrificial layer. The method further includes heat treating the oxidation layer and the sacrificial layer to form a modified sacrificial layer. The method further includes forming a protective liner on the modified sacrificial layer, and depositing an interlayer dielectric layer on the protective liner. The method further includes forming a trench in the interlayer dielectric layer that exposes a portion of the protective liner.
    Type: Application
    Filed: November 22, 2019
    Publication date: March 26, 2020
    Inventors: Adra Carr, Jingyun Zhang, Choonghyun Lee, Takashi Ando, Pouya Hashemi
  • Publication number: 20200098927
    Abstract: A method of forming a source/drain contact is provided. The method includes forming a sacrificial layer on a source/drain, and depositing an oxidation layer on the sacrificial layer. The method further includes heat treating the oxidation layer and the sacrificial layer to form a modified sacrificial layer. The method further includes forming a protective liner on the modified sacrificial layer, and depositing an interlayer dielectric layer on the protective liner. The method further includes forming a trench in the interlayer dielectric layer that exposes a portion of the protective liner.
    Type: Application
    Filed: November 22, 2019
    Publication date: March 26, 2020
    Inventors: Adra Carr, Jingyun Zhang, Choonghyun Lee, Takashi Ando, Pouya Hashemi