Abstract: An Al—Mg-based or Al—Mg—Si-based or Al—Zn-based or Al—Si-based starting material in the form of a powder or wire for an additive manufacturing process, the use thereof, and an additive manufacturing process using this starting material are disclosed.

Abstract: An Al—Mg-based or Al—Mg—Si-based or Al—Zn-based or Al—Si-based starting material in the form of a powder or wire for an additive manufacturing process, the use thereof, and an additive manufacturing process using this starting material are disclosed.

Abstract: A process for producing a crack-free and dense three-dimensional article of a gamma-prime precipitation-strengthened nickel-base superalloy, with more than 6 wt. % of [2 Al (wt. %)+Ti (wt. %)], which involves: (a) preparing a powder layer of a gamma-prime precipitation-strengthened nickel-based alloy material, with uniform thickness on a SLM apparatus substrate plate, or on a previously processed powder layer; (b) melting the prepared powder layer by scanning with a focused laser beam an article cross section area according to a three-dimensional sliced model with calculated cross sections, stored in the SLM control unit; (c) lowering the substrate plate by one layer thickness; and (d) repeating (a) to (c) until reaching a final cross section according to the three-dimensional sliced model, wherein, for (b), the laser power, focus diameter of the focal spot, and scan speed of the focused laser beam are adjusted to obtain heat dissipation welding.

Abstract: A method for repairing or reconditioning a damaged component includes working the damaged component by removing a damaged region from the damaged component while creating a cutout corresponding to the damaged region so as to provide a worked component. The worked component is measured and a computer-aided design (CAD) model of a replacement piece based on the measuring and is configured to be inserted into the cutout of the worked component is created. The replacement piece is produced based on the CAD model. The replacement piece and the worked component are connected by joining.

Abstract: A process for producing a crack-free and dense three-dimensional article of a gamma-prime precipitation-strengthened nickel-base superalloy, with more than 6 wt. % of [2 Al (wt. %)+Ti (wt. %)], which involves: (a) preparing a powder layer of a gamma-prime precipitation-strengthened nickel-based alloy material, with uniform thickness on a SLM apparatus substrate plate, or on a previously processed powder layer; (b) melting the prepared powder layer by scanning with a focused laser beam an article cross section area according to a three-dimensional sliced model with calculated cross sections, stored in the SLM control unit; (c) lowering the substrate plate by one layer thickness; and (d) repeating (a) to (c) until reaching a final cross section according to the three-dimensional sliced model, wherein, for (b), the laser power, focus diameter of the focal spot, and scan speed of the focused laser beam are adjusted to obtain heat dissipation welding.

Abstract: A method for repairing or reconditioning a damaged component includes working the damaged component by removing a damaged region from the damaged component while creating a cutout corresponding to the damaged region so as to provide a worked component. The worked component is measured and a computer-aided design (CAD) model of a replacement piece based on the measuring and is configured to be inserted into the cutout of the worked component is created. The replacement piece is produced based on the CAD model.