Abstract: A method for refining a titanium metal containing ore such as rutile or ilmenite or mixtures to produce titanium ingots or titanium alloys and compounds of titanium involves production of titanium tetrachloride by processing the ore with a chlorinating procedure and removing various impurities by a distillation or similar procedures to form a relatively pure titanium tetrachloride. Thereafter, the titanium tetrachloride is introduced continuously into a reactor at the focal point of a plasma under atmospheric pressures of inert gas along with molten metallic reductant for the initial reduction of gas phase titanium tetrachloride into molten titanium drops which are collected in a set of skulled crucibles. Thereafter, further processing is carried out at atmospheric pressures in under inert gas where the titanium is heated by plasma guns to maximize titanium purity and, in a final optional stage, alloying compounds are added under the same controlled environment and high temperature conditions.

Abstract: A method for refining a titanium metal containing ore such as rutile or ilmenite or mixtures to produce titanium ingots or titanium alloys and compounds of titanium involves production of titanium tetrachloride as a molten slag, by processing the ore in a chlorination procedure and removing various impurities by a distillation or other procedure to form a relatively pure titanium tetrachloride (TiCl4). Thereafter, the titanium tetrachloride is introduced continuously into the focal point of a plasma reactor in a molten magnesium, sodium, hydrogen, lithium, potassium, rubidium, cesium, francium, beryllium, calcium, strontium, barium or radium environment for the initial reduction of gas phase titanium into molten titanium drops which are collected by a set of skulls.

Abstract: A method for refining a titanium metal containing ore such as rutile or illmenite or mixtures to produce titanium ingots or titanium alloys and compounds of titanium involves production of titanium tetrachloride as a molten slag, by processing the ore in a chlorination procedure and removing various impurities by a distillation or other procedure to form a relatively pure titanium tetrachloride (TiCl.sub.4). Thereafter, the titanium tetrachloride is introduced into the plasma focal point of a plasma reactor in a molten sodium environment for the initial reduction of gas phase titanium into titanium molten drops which are collected by a set of skulls. Thereafter, further processing are carried out in higher vacuum and the titanium is heated by electron beam guns in order to maximize titanium purity and, in a final optional stage, alloying compounds are added under yet higher vacuum and high temperature conditions.

Abstract: A process is described for the diffusion or metallizing of one electrically conductive metallic material into and on to the matrix of a second electrically conductive metallic material. The process will occur when the second material is in a solid state condition and placed in closely spaced but not touching contact with the first conductive material, and both are subjected to an applied D.C. potential across the materials while the first metallic material is subjected to an ultrasound signal. The first material and the second material thus form an electrode pair. The material of the second metallic element is then deposited on the first and the first metallic material is effectively metallized by the second material. The material to be coated is moved, e.g., rotated, during the process while maintaining a small gap with respect to the other electrode. Also disclosed is a relatively simple apparatus for carrying out the method of this invention.

Abstract: A method for refining metal slag containing TiO.sub.2 to produce titanium compound comprising introducing molten slag into a heat vacuum chamber, whereby the heat and vacuum oxidize the slag. The slag is skimmed or further reacted by application of heat and vacuum to remove additional impurities.

Abstract: Disclosed in this description is a means for welding materials together by shooting a projectile partially therethrough.

Abstract: The present invention pertains to an ultrasonic energy producing device for reducing the viscosity of oil and separating the water from hydrocarbon bonds.