Abstract: A fuel cell-based system includes an electromechanical pressure relief system to prevent an overpressure condition from damaging the anode circuit of a fuel cell stack or creating a hazardous environment. Upon detection of a fuel flow pressure in a fuel path between a fuel source and the fuel cell stack, the pressure relief system isolates the anode circuit from the fuel path, vents the fuel flow, and shuts down the fuel cell system.

Abstract: A fuel cell-based system includes an electromechanical pressure relief system to prevent an overpressure condition from damaging the anode circuit of a fuel cell stack or creating a hazardous environment. Upon detection of a fuel flow pressure in a fuel path between a fuel source and the fuel cell stack, the pressure relief system isolates the anode circuit from the fuel path, vents the fuel flow, and shuts down the fuel cell system.

Abstract: A technique includes providing fuel and oxidant flows to a fuel cell. The technique includes humidifying the anode of the fuel cell, including saturating the oxidant flow and maintaining a temperature of the oxidant flow above a temperature of the fuel cell such that excess water propagates from a cathode of the fuel cell to the anode.

Abstract: This application relates to cast enclosures for battery replacement application, such as enclosures configured to house power units comprising a fuel cell and an energy storage device. The enclosures function as protective enclosures and counterweights, provide mounting points and conduits for gases, fluids, plumbing and wiring, and serve as thermal energy storage/transfer devices. The enclosures are formed in a mold or die and comprise wall portions defining a plurality of internal subcompartments for receiving the various system components. In one embodiment of the invention channels may be formed in the wall portions of the enclosures for circulating a heat transfer fluid therethrough.

Abstract: This application relates to a hybrid power supply apparatus including a fuel cell and an energy storage device for use in off-road electric vehicles, such as lift trucks. The apparatus is a substitute for conventional lead acid batteries and is sized to fit within a conventional lift truck battery receptacle tray. The fuel cell and fuel processor systems are designed to meet the average load requirements of the vehicle, while the batteries and power control hardware are capable of responding to very high instantaneous load demands. The invention has a similar electrical interface as conventional battery systems and does not require vehicle modification. The apparatus is air-cooled to ensure that the hybrid power components operate within a preferred temperature range and to maintain the external surfaces of the apparatus and exhaust gases within safe temperature limits.

Abstract: This application relates to a hybrid power supply apparatus comprising a fuel cell and an energy storage device for use in off-road electric vehicles, such as lift trucks. The apparatus is a substitute for conventional lead acid batteries and is sized to fit within a conventional lift truck battery receptacle tray. The fuel cell and fuel processor systems are designed to meet the average load requirements of the vehicle, while the batteries and power control hardware are capable of responding to very high instantaneous load demands. The invention has a similar electrical interface as conventional battery systems and does not require vehicle modification. The apparatus is air-cooled to ensure that the hybrid power components operate within a preferred temperature range and to maintain the external surfaces of the apparatus and exhaust gases within safe temperature limits.

Abstract: This application relates to a system and method for regulating the temperature of a self-contained fuel cell apparatus preferably comprising a fuel reformer. The invention maintains the various components of the fuel cell apparatus within preferred operating temperature ranges while ensuring that exhaust gases and external surfaces of the apparatus do not exceed safe temperature levels. The invention is particularly suited for self-contained hybrid power supply applications, for example for non-road electric vehicles. The various components of the apparatus are strategically configured relative to air flow paths to fully utilize the cooling capacity of the process stream and minimize parasitic loads. In some embodiments the inlet air is pre-heated to enable operation of the apparatus in low temperature environments, such as industrial freezers.

Abstract: A system and method for improving the performance of a hybrid power supply apparatus comprising a power generating device, such as a fuel cell, and a primary energy storage device, such as a battery. The purpose of the invention is to provide an equalization charge to the battery from a source other than the fuel cell when the battery achieves a predetermined state of charge condition, thereby avoiding the need to operate the fuel cell in a low power output mode. When the predetermined state of charge condition is detected by a controller, the fuel cell is shut-down. In one aspect of the invention the equalization charge is provided to the battery by a secondary energy storage device, such as a plurality of capacitors or secondary batteries. The predetermined state of charge condition may be satisfied, for example, when the state of charge of the battery exceeds a predetermined threshold, such as 80% of the battery's storage capacity, for a predetermined period of time.

Abstract: This application relates to a hybrid power supply apparatus comprising a fuel cell and an energy storage device for use in off-road electric vehicles, such as lift trucks. The apparatus is a substitute for conventional lead acid batteries and is sized to fit within a conventional lift truck battery receptacle tray. The fuel cell and fuel processor systems are designed to meet the average load requirements of the vehicle, while the batteries and power control hardware are capable of responding to very high instantaneous load demands. The invention has a similar electrical interface as conventional battery systems and does not require vehicle modification. The apparatus is air-cooled to ensure that the hybrid power components operate within a preferred temperature range and to maintain the external surfaces of the apparatus and exhaust gases within safe temperature limits.

Abstract: This application relates to a system and method for regulating the temperature of a self-contained fuel cell apparatus preferably comprising a fuel reformer. The invention maintains the various components of the fuel cell apparatus within preferred operating temperature ranges while ensuring that exhaust gases and external surfaces of the apparatus do not exceed safe temperature levels. The invention is particularly suited for self-contained hybrid power supply applications, for example for non-road electric vehicles. The various components of the apparatus are strategically configured relative to air flow paths to fully utilize the cooling capacity of the process stream and minimize parasitic loads. In some embodiments the inlet air is pre-heated to enable operation of the apparatus in low temperature environments, such as industrial freezers.

Abstract: This application relates to a heat transfer apparatus and method employing an active regenerative cycle. The invention employs a working or “active” fluid and a heat transfer fluid which are physically separated. The working fluid is contained in an array of refrigeration elements that are distributed over the temperature gradient of a regenerative bed. The work for the refrigeration cycle is provided by alternative compression and expansion of the working fluid in each of the refrigeration elements at a temperature corresponding to the element's location in the temperature gradient. The compression and expansion strokes may be coupled together for optimum work recovery. The heat transfer fluid is circulated relative to the working fluid between a thermal load and a heat sink to enact a refrigeration cycle having improved energy efficiency.

Abstract: A fuel cell engine for a vehicle comprises at least one fuel cell stack for producing electric power from a fuel and an oxidant, a propulsion motor, for propelling the vehicle. The propulsion motor is connected to receive electric power from the at least one fuel cell stack and is operatively connected to mechanically drive a device for directing a fluid stream into the fuel cell stack. In preferred embodiments the propulsion motor is operatively connected to drive a device for directing at least one reactant fluid stream into the fuel cell stack.

Abstract: A fuel cell engine for a vehicle comprises at least one fuel cell stack for producing electric power from a fuel and an oxidant, a propulsion motor, for propelling the vehicle. The propulsion motor is connected to receive electric power from the at least one fuel cell stack and is operatively connected to mechanically drive a device for directing a fluid stream into the fuel cell stack. In preferred embodiments the propulsion motor is operatively connected to drive a device for directing at least one reactant fluid stream into the fuel cell stack.