Abstract: A method and a system for validating a temperature sensor integrated into a battery system are disclosed. In one aspect, the method includes determining an internal resistance of at least one battery cell in thermal contact with the temperature sensor and determining a state of charge (SOC) of the at least one battery cell. The method also includes determining at least one reference temperature from a lookup table (LUT) or a functional relationship connecting the internal resistance, the SOC, and a temperature of a reference battery cell. The method further includes comparing the at least one reference temperature with at least one temperature measurement of the temperature sensor to determine a difference therebetween. The method additionally includes validating the temperature sensor based on whether the difference exceeds a preconfigured threshold.

Abstract: A thermocouple for temperature measurement according to an embodiment may include a first wire of a first metallic material and a second wire of a second metallic material different from the first metallic material, a first section in which the first wire and the second wire are electrically insulated from each other, a second section in which the first wire and the second wire are connected to each other to form a measuring junction, a first layer of a thermally conductive and electrically insulating first material enclosing the second section, and a second layer of an ultrasonic-weldable second material enclosing at least part of the first layer.

Abstract: A thermocouple for temperature measurement according to an embodiment may include a first wire of a first metallic material and a second wire of a second metallic material different from the first metallic material, a first section in which the first wire and the second wire are electrically insulated from each other, a second section in which the first wire and the second wire are connected to each other to form a measuring junction, a first layer of a thermally conductive and electrically insulating first material enclosing the second section, and a second layer of an ultrasonic-weldable second material enclosing at least part of the first layer.

Abstract: A method and a system for validating a temperature sensor integrated into a battery system are disclosed. In one aspect, the method includes determining an internal resistance of at least one battery cell in thermal contact with the temperature sensor and determining a state of charge (SOC) of the at least one battery cell. The method also includes determining at least one reference temperature from a lookup table (LUT) or a functional relationship connecting the internal resistance, the SOC, and a temperature of a reference battery cell. The method further includes comparing the at least one reference temperature with at least one temperature measurement of the temperature sensor to determine a difference therebetween. The method additionally includes validating the temperature sensor based on whether the difference exceeds a preconfigured threshold.