Patents by Inventor Adrian W. Pullen

Adrian W. Pullen has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230307630
    Abstract: Provided are electrochemically active secondary particles that provide excellent capacity and improved cycle life. The particles are characterized by a plurality of nanocrystals with small average crystallite size. The reduced crystallite size reduces impedance generation during cycling thereby improving capacity and cycle life. Also provided are methods of forming electrochemically active materials, as well as electrodes and electrochemical cells employing the secondary particles.
    Type: Application
    Filed: May 8, 2023
    Publication date: September 28, 2023
    Inventors: Suresh Sriramulu, Jane Rempel, Adrian W. Pullen, David Ofer
  • Publication number: 20230197947
    Abstract: Provided are electrochemically active particles suitable for use as an active material in a cathode of a lithium ion electrochemical cell that include: a plurality of crystallites including a first composition comprising lithium, nickel, and oxygen; and a grain boundary between adjacent crystallites of the plurality of crystallites and comprising a second composition comprising lithium, nickel, and oxygen; wherein the grain boundary has a higher electrochemical affinity for lithium than the crystallites. The higher electrochemical affinity for Li leads to increased Li retention in the grain boundaries during or at charge relative to the bulk crystallites and stabilizes the structure of the grain boundaries and crystallites for improved cycling stability with no appreciable loss in capacity.
    Type: Application
    Filed: July 13, 2022
    Publication date: June 22, 2023
    Inventors: Jane Rempel, David Ofer, Jennifer A. Nelson, Adrian W. Pullen, Kenan Sahin, Suresh Sriramulu
  • Patent number: 11682762
    Abstract: Provided are electrochemically active secondary particles that provide excellent capacity and improved cycle life. The particles are characterized by a plurality of nanocrystals with small average crystallite size. The reduced crystallite size reduces impedance generation during cycling thereby improving capacity and cycle life. Also provided are methods of forming electrochemically active materials, as well as electrodes and electrochemical cells employing the secondary particles.
    Type: Grant
    Filed: September 22, 2021
    Date of Patent: June 20, 2023
    Assignee: CAMX Power LLC
    Inventors: Suresh Sriramulu, Jane Rempel, Adrian W. Pullen, David Ofer
  • Patent number: 11643336
    Abstract: Provided are processes for the production of particles for use as a precursor material for synthesis of Li-ion cathode active material of a lithium-ion cell comprising: a non-lithiated nickel oxide particle of the formula MOx wherein M comprises 80 at % Ni or greater and wherein x is 0.7 to 1.2, M optionally excluding boron in the MOx crystal structure; and a modifier oxide intermixed with, coated on, present within, or combinations thereof the non-lithiated nickel oxide particle, wherein the modifier oxide is associated with the non-lithiated nickel oxide such that a calcination at 500 degrees Celsius for 2 hours results in crystallite growth measured by XRD of 2 nanometers or less.
    Type: Grant
    Filed: March 7, 2022
    Date of Patent: May 9, 2023
    Assignee: CAMX Power LLC
    Inventors: Adrian W. Pullen, Suresh Sriramulu
  • Publication number: 20220185692
    Abstract: Provided are processes for the production of particles for use as a precursor material for synthesis of Li-ion cathode active material of a lithium-ion cell comprising: a non-lithiated nickel oxide particle of the formula MOx wherein M comprises 80 at % Ni or greater and wherein x is 0.7 to 1.2, M optionally excluding boron in the MOx crystal structure; and a modifier oxide intermixed with, coated on, present within, or combinations thereof the non-lithiated nickel oxide particle, wherein the modifier oxide is associated with the non-lithiated nickel oxide such that a calcination at 500 degrees Celsius for 2 hours results in crystallite growth measured by XRD of 2 nanometers or less.
    Type: Application
    Filed: March 7, 2022
    Publication date: June 16, 2022
    Inventors: Adrian W. Pullen, Suresh Sriramulu
  • Patent number: 11299402
    Abstract: Provided are particles for use as a precursor material for synthesis of Li-ion cathode active material of a lithium-ion cell comprising: a non-lithiated nickel oxide particle of the formula MOx wherein M comprises 80 at % Ni or greater and wherein x is 0.7 to 1.2, M optionally excluding boron in the MOx crystal structure; and a modifier oxide intermixed with, coated on, present within, or combinations thereof the non-lithiated nickel oxide particle, wherein the modifier oxide is associated with the non-lithiated nickel oxide such that a calcination at 500 degrees Celsius for 2 hours results in crystallite growth measured by XRD of 2 nanometers or less. Also provided are processes of forming electrochemically active particles using the precursors nickel oxides.
    Type: Grant
    Filed: October 24, 2019
    Date of Patent: April 12, 2022
    Assignee: CAMX Power LLC
    Inventors: Adrian W. Pullen, Suresh Sriramulu
  • Publication number: 20220006086
    Abstract: Provided are electrochemically active secondary particles that provide excellent capacity and improved cycle life. The particles are characterized by a plurality of nanocrystals with small average crystallite size. The reduced crystallite size reduces impedance generation during cycling thereby improving capacity and cycle life. Also provided are methods of forming electrochemically active materials, as well as electrodes and electrochemical cells employing the secondary particles.
    Type: Application
    Filed: September 22, 2021
    Publication date: January 6, 2022
    Inventors: Suresh Sriramulu, Jane Rempel, Adrian W. Pullen, David Ofer
  • Publication number: 20210122645
    Abstract: Provided are particles for use as a precursor material for synthesis of Li-ion cathode active material of a lithium-ion cell comprising: a non-lithiated nickel oxide particle of the formula MOx wherein M comprises 80 at % Ni or greater and wherein x is 0.7 to 1.2, M optionally excluding boron in the MOx crystal structure; and a modifier oxide intermixed with, coated on, present within, or combinations thereof the non-lithiated nickel oxide particle, wherein the modifier oxide is associated with the non-lithiated nickel oxide such that a calcination at 500 degrees Celsius for 2 hours results in crystallite growth measured by XRD of 2 nanometers or less. Also provided are processes of forming electrochemically active particles using the precursors nickel oxides.
    Type: Application
    Filed: October 24, 2019
    Publication date: April 29, 2021
    Inventors: Adrian W. Pullen, Suresh Sriramulu
  • Patent number: 10950857
    Abstract: Provided are electrochemical cells that include as a cathode active material within the cathode of the cell secondary particles that provide excellent capacity and improved cycle life. The particles are characterized by grain boundaries between adjacent crystallites of the plurality of crystallites and comprising a second composition having a layered ?-NaFeO2-type structure, a cubic structure, a spinel structure, or a combination thereof, wherein the electrochemically active cathode active material has an initial discharge capacity of 180 mAh/g or greater; and wherein the electrochemical cell has an impedance growth at 4.2V less than 50% for greater than 100 cycles at 45° C.
    Type: Grant
    Filed: January 17, 2019
    Date of Patent: March 16, 2021
    Assignee: CAMX Power LLC
    Inventors: Adrian W. Pullen, David Ofer, Suresh Sriramulu, Kenan Sahin, Jane Rempel
  • Publication number: 20200403225
    Abstract: Provided herein are materials for use and processes of forming a material suitable for use in coating an electrically conductive substrate as used in an electrode for an electrochemical cell. The processes combine a cathode active material, a binder comprising a halogenated hydrocarbon polymer, a solvent, and an additive suitable for reacting with a double unsaturation when formed on the binder, and intermixing the cathode slurry to produce a cathode coating material. The presence of the additive is to react with one or more conjugated dienes formed by reaction of the binder with the cathode active material or portion thereof so as to prevent gelling or unacceptable increases in viscosity during electrode formation or storage of the cathode coating material.
    Type: Application
    Filed: June 20, 2019
    Publication date: December 24, 2020
    Inventor: Adrian W. Pullen
  • Patent number: 10843936
    Abstract: Provided are electrochemically active secondary particles that provide excellent capacity and improved cycle life. The particles are characterized by selectively enriched grain boundaries where the grain boundaries are enriched with Al and Co. The enrichment with Al reduces impedance generation during cycling thereby improving capacity and cycle life. Also provided are methods of forming electrochemically active materials, as well as electrodes and electrochemical cells employing the secondary particles.
    Type: Grant
    Filed: May 19, 2020
    Date of Patent: November 24, 2020
    Assignee: CAMX Power LLC
    Inventors: Adrian W. Pullen, David Ofer, Suresh Sriramulu, Kenan Sahin, Jane Rempel
  • Patent number: 10793445
    Abstract: Provided are electrochemically active secondary particles that provide excellent capacity and improved cycle life. The particles are characterized by selectively enriched grain boundaries where the grain boundaries are enriched with Al and Co. The enrichment with Al reduces impedance generation during cycling thereby improving capacity and cycle life. Also provided are methods of forming electrochemically active materials, as well as electrodes and electrochemical cells employing the secondary particles.
    Type: Grant
    Filed: October 23, 2019
    Date of Patent: October 6, 2020
    Assignee: CAMX Power LLC
    Inventors: Adrian W. Pullen, David Ofer, Suresh Sriramulu, Kenan Sahin, Jane Rempel
  • Publication number: 20200277199
    Abstract: Provided are electrochemically active secondary particles that provide excellent capacity and improved cycle life. The particles are characterized by selectively enriched grain boundaries where the grain boundaries are enriched with Al and Co. The enrichment with Al reduces impedance generation during cycling thereby improving capacity and cycle life. Also provided are methods of forming electrochemically active materials, as well as electrodes and electrochemical cells employing the secondary particles.
    Type: Application
    Filed: May 19, 2020
    Publication date: September 3, 2020
    Inventors: Adrian W. Pullen, David Ofer, Suresh Sriramulu, Kenan Sahin, Jane Rempel
  • Publication number: 20200231463
    Abstract: Provided are electrochemically active secondary particles that provide excellent capacity and improved cycle life. The particles are characterized by selectively enriched grain boundaries where the grain boundaries are enriched with Al and Co. The enrichment with Al reduces impedance generation during cycling thereby improving capacity and cycle life. Also provided are methods of forming electrochemically active materials, as well as electrodes and electrochemical cells employing the secondary particles.
    Type: Application
    Filed: October 23, 2019
    Publication date: July 23, 2020
    Inventors: Adrian W. Pullen, David Ofer, Suresh Sriramulu, Kenan Sahin, Jane Rempel
  • Publication number: 20200235389
    Abstract: Provided are electrochemical cells that include as a cathode active material within the cathode of the cell secondary particles that provide excellent capacity and improved cycle life. The particles are characterized by grain boundaries between adjacent crystallites of the plurality of crystallites and comprising a second composition having a layered ?-NaFeO2-type structure, a cubic structure, a spinel structure, or a combination thereof, wherein the electrochemically active cathode active material has an initial discharge capacity of 180 mAh/g or greater; and wherein the electrochemical cell has an impedance growth at 4.2V less than 50% for greater than 100 cycles at 45° C.
    Type: Application
    Filed: January 17, 2019
    Publication date: July 23, 2020
    Inventors: Adrian W. Pullen, David Ofer, Suresh Sriramulu, Kenan Sahin
  • Patent number: 10501335
    Abstract: Provided are electrochemically active secondary particles that provide excellent capacity and improved cycle life. The particles are characterized by selectively enriched grain boundaries where the grain boundaries are enriched Al. The enrichment with Al reduces impedance generation during cycling thereby improving capacity and cycle life. Also provided are methods of forming electrochemically active materials, as well as electrodes and electrochemical cells employing the secondary particles.
    Type: Grant
    Filed: January 17, 2019
    Date of Patent: December 10, 2019
    Assignee: CAMX Power LLC
    Inventors: Adrian W. Pullen, David Ofer, Suresh Sriramulu, Kenan Sahin, Jane Rempel
  • Patent number: 9391317
    Abstract: A particle, including: a plurality of crystallites including a first composition having a layered ?-NaFeO2-type structure and including lithium in an amount of about 0.1 to about 1.3 moles, per mole of the first composition, nickel in an amount of about 0.1 to about 0.79 mole, per mole of the first composition, cobalt in an amount of 0 to about 0.5 mole, per mole of the first composition, and oxygen in an amount of about 1.7 to about 2.3 moles, per mole of the first composition; and a grain boundary between adjacent crystallites of the plurality of crystallites and including a second composition having the layered ?-NaFeO2-type structure, a cubic structure, or a combination thereof, wherein a concentration of cobalt in the grain boundary is greater than a concentration of cobalt in the crystallites.
    Type: Grant
    Filed: September 25, 2015
    Date of Patent: July 12, 2016
    Assignee: TIAX LLC
    Inventors: David Ofer, Adrian W. Pullen, Suresh Sriramulu
  • Publication number: 20160013475
    Abstract: A particle, including: a plurality of crystallites including a first composition having a layered ?-NaFeO2-type structure and including lithium in an amount of about 0.1 to about 1.3 moles, per mole of the first composition, nickel in an amount of about 0.1 to about 0.79 mole, per mole of the first composition, cobalt in an amount of 0 to about 0.5 mole, per mole of the first composition, and oxygen in an amount of about 1.7 to about 2.3 moles, per mole of the first composition; and a grain boundary between adjacent crystallites of the plurality of crystallites and including a second composition having the layered ?-NaFeO2-type structure, a cubic structure, or a combination thereof, wherein a concentration of cobalt in the grain boundary is greater than a concentration of cobalt in the crystallites.
    Type: Application
    Filed: September 25, 2015
    Publication date: January 14, 2016
    Inventors: David Ofer, Adrian W. Pullen, Suresh Sriramulu
  • Patent number: 9209455
    Abstract: A particle, including: a plurality of crystallites including a first composition having a layered ?-NaFeO2-type structure and including lithium in an amount of about 0.1 to about 1.3 moles, per mole of the first composition, nickel in an amount of about 0.1 to about 0.79 mole, per mole of the first composition, cobalt in an amount of 0 to about 0.5 mole, per mole of the first composition, and oxygen in an amount of about 1.7 to about 2.3 moles, per mole of the first composition; and a grain boundary between adjacent crystallites of the plurality of crystallites and including a second composition having the layered ?-NaFeO2-type structure, a cubic structure, or a combination thereof, wherein a concentration of cobalt in the grain boundary is greater than a concentration of cobalt in the crystallites.
    Type: Grant
    Filed: July 27, 2012
    Date of Patent: December 8, 2015
    Assignee: TIAX LLC
    Inventors: David Ofer, Adrian W. Pullen, Suresh Sriramulu
  • Publication number: 20140197357
    Abstract: A particle, including: a plurality of crystallites including a first composition having a layered ?-NaFeO2-type structure and including lithium in an amount of about 0.1 to about 1.3 moles, per mole of the first composition, nickel in an amount of about 0.1 to about 0.79 mole, per mole of the first composition, cobalt in an amount of 0 to about 0.5 mole, per mole of the first composition, and oxygen in an amount of about 1.7 to about 2.3 moles, per mole of the first composition; and a grain boundary between adjacent crystallites of the plurality of crystallites and including a second composition having the layered ?-NaFeO2-type structure, a cubic structure, or a combination thereof, wherein a concentration of cobalt in the grain boundary is greater than a concentration of cobalt in the crystallites.
    Type: Application
    Filed: July 27, 2012
    Publication date: July 17, 2014
    Applicant: TIAX LLC
    Inventors: David Ofer, Adrian W. Pullen, Suresh Sriamulu