Patents by Inventor Ahmad Asafi
Ahmad Asafi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Patent number: 11912106Abstract: An electric heating device, in particular for a motor vehicle, includes a housing which has an inlet and outlet opening for a medium to be heated and which encloses a layered structure. The layered stricture comprises at least one PTC element which is electrically conductively connected to conducting elements leading to connections of different polarity, and heat-emitting elements that are conductively connected on both sides to the PTC element. In order to provide improved heat dissipation, the heat-emitting elements include a panel element that is provided with perforations and that is made of a heat-conducting material.Type: GrantFiled: December 3, 2019Date of Patent: February 27, 2024Assignee: Eberspächer catem GmbH & Co. KGInventors: Kurt Walz, Michael Niederer, Ahmad Asafi, Patrick Kachelhoffer
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Publication number: 20240057222Abstract: A PTC heating device has a heating cell with at least one PTC element and conductor elements provided on opposite sides of the PTC element. The conduct elements form contact surfaces for the electrical contacting of the PTC elements, are electrically connected to the PTC element, and are to be assigned different polarities. The conductor elements also are provided with an electrical insulation on their side opposite the PTC element. A metallic housing which accommodates the heating cell is connected to the insulation in a heat-conducting manner Each of the conductor elements is provided with at least one through-hole by which the electrically conductive surface of the conductor elements is reduced.Type: ApplicationFiled: August 10, 2023Publication date: February 15, 2024Inventors: Kurt Walz, Rüdiger Freitag, Ahmad Asafi
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Publication number: 20240057225Abstract: An electrical heating device has several cartridges disposed one above the other, each of which has two openings disposed on opposite face side surfaces. One of the openings forms an inlet, and another of the openings forms an outlet. Deflection devices deflect flow within the cartridges from a first cartridge to a second cartridge that is adjacent to the first cartridge. A PTC heating device is provided between two adjacent cartridges and is coupled in a thermally conductive manner to flow channels provided in the adjacent cartridges.Type: ApplicationFiled: August 10, 2023Publication date: February 15, 2024Inventors: Ahmad Asafi, Adriana Münich
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Publication number: 20240011667Abstract: An electric heating assembly of an electric heating device includes a metal housing which forms a pocket in which at least one PTC element, contact sheets abutting surfaces of the PTC element and insulating layers which are arranged between the contact sheets and inner surfaces of the pocket. The contact sheets each have contact projections which project in the direction of one of the contact surfaces of the PTC element and are surrounded by an adhesive which connects the contact sheet to the PTC element. In order to improve heat extraction from the electrical contact of the PTC element, front end regions of the contact projections abutting against the PTC element are plastically deformed against the surface of the PTC element. Also disclosed is a method of making a heating device.Type: ApplicationFiled: July 5, 2023Publication date: January 11, 2024Inventors: Michael Niederer, Ulrich Lehr, Müge Pilavtepe-Christ, Rüdiger Freitag, Ahmad Asafi
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Patent number: 11856658Abstract: An electric heating device comprised a housing having a partition wall, which separates a connection chamber from a heating chamber for dissipating heat and from which at least one PTC heating element protrudes as a heating rib in the direction toward the heating chamber. The PTC heating device comprises at least one PTC element and conductor tracks that are electrically connected in the connection chamber for energizing the PTC element with different polarities and that are connected to the PTC element in an electrically conductive manner. The heating chamber, in a top view onto the partition wall, has a substantially rectangular base area. The PTC heating devices are arranged obliquely relative to the base area for a more compact configuration of the electric heating device.Type: GrantFiled: August 5, 2020Date of Patent: December 26, 2023Assignee: Eberspächer catem GmbH & Co. KGInventors: Michael Niederer, Stefan Plewnia, Ahmad Asafi, Kai-Fabian Bürkle
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Publication number: 20230383994Abstract: An electric heating device comprises a housing having a partition wall, which separates a connection chamber from a heating chamber for dissipating heat and from which PTC heating devices protrude as heating ribs in the direction toward the heating chamber. Each PTC heating device comprises at least one PTC element and conductor tracks that are electrically connected in the connection chamber for energizing the PTC element with different polarities and that are connected to the PTC element in an electrically conductive manner. The heating chamber, in a top view onto the partition wall, has a substantially rectangular base area. The PTC heating devices are arranged obliquely relative to the base area for a more compact configuration of the electric heating device.Type: ApplicationFiled: August 3, 2023Publication date: November 30, 2023Inventors: Michael Niederer, Stefan Plewnia, Ahmad Asafi, Kai-Fabian Bürkle
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Patent number: 11737174Abstract: A PTC heating element for an electric heating device includes frame which is made of electrically non-conductive material and which encloses at least one PTC element, conductor tracks electrically connected to the PTC element, and insulating layers bearing, in a heat-conductive manner, against an oppositely disposed main side surface of the PTC element. The frame has contact strips which project over itself and which are electrically conductively connected to the conductor tracks for energizing the PTC element with different polarities. In order to provide an electrically well-insulated PTC heating element allows good heat coupling, s a film respectively covers the outer surfaces of the insulating layers. A corresponding PTC heating element may be provided in a circulation chamber of the electric heating device.Type: GrantFiled: March 24, 2020Date of Patent: August 22, 2023Assignee: Eberspächer catem GmbH & Co. KGInventors: Kurt Walz, Ahmad Asafi
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Patent number: 11676745Abstract: A PTC heating element has two insulating layers with a metallic coating provided on one side and a PTC element arranged therebetween. The PTC element is provided on oppositely disposed main side surfaces with a respective metallization which is electrically conductively connected to the coating of one of the insulating layers The metallization provided on one of the main side surfaces is assigned only to one potential for energizing the PTC element, and the metallization provided on the other of the main side surfaces is only assigned to the other potential for energizing the PTC element, as well as an electric heating device containing such a PTC heating element. With regard to better heat decoupling, the insulating layer may be glued to the PTC element, and the coating of the insulating layers is in direct electrically conductive contact with the metallization of the PTC element.Type: GrantFiled: March 4, 2020Date of Patent: June 13, 2023Assignee: Eberspächer catem Hermsdorf GmbH & Co. KGInventors: Jan-Michael Feustel, Florian Bitto-Golon, Ahmad Asafi, Stefan Plewnia, Kai-Fabian Bürkle, Michael Niederer, Marcel Lösch
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Publication number: 20220377854Abstract: An electric heating apparatus includes a PTC heating device comprising at least one PTC element and electric conductor tracks which are connected to the PTC element in an electrically conductive manner, and a housing which receives the PTC heating device and on which inlet and outlet openings for a fluid to be heated are exposed. A helically-shaped tube is provided in the housing and connects the inlet opening to the outlet opening and is coupled to the PTC heating device in a thermally conductive manner.Type: ApplicationFiled: May 19, 2022Publication date: November 24, 2022Inventors: Ahmad Asafi, Michael Niederer
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Patent number: 11432374Abstract: A PTC heating device exhibits a good degree of efficiency while providing good electrical insulation of the device's PTC element. The insulation of the PTC heating device comprises a film and a layer that is bonded to the film and made of brown compact which comprises non-sintered ceramic particles. Also disclosed is a method in which ceramic particles are provided with a binding agent, and the mass thus produced is applied in a planar manner onto a film and bonded to the film. The multilayer insulation thus produced is placed around the PTC element and the conductor tracks, and the binding agent is subsequently removed, at least in part.Type: GrantFiled: April 26, 2021Date of Patent: August 30, 2022Assignee: Eberspächer catem GmbH & Co. KGInventors: Kurt Walz, Michael Niederer, Ahmad Asafi, Tobias Semmler
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Publication number: 20210352770Abstract: APTC heating assembly includes contact elements and a cuboid ceramic component on which a metallization is applied. The ceramic component comprises mutually opposing main side surfaces for heat dissipation which are larger by at least a factor of five than each of the end faces extending between the main side surfaces. The contact elements are electrically conductively connected to the metallization for introducing the power current into the ceramic component. The metallization is formed only on the main side surfaces and is in the form of elongated metallization strips. The metallization strips extend along mutually opposite edges of the cuboid ceramic component, are each assigned to one polarity, are separated by a single end face, and are connected to a power source via a common contact element.Type: ApplicationFiled: May 7, 2021Publication date: November 11, 2021Inventors: Kurt Walz, Ahmad Asafi, Kai-Fabian BÜrkle, Stefan Plewnia
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Publication number: 20210337631Abstract: A PTC heating device exhibits a good degree of efficiency while providing good electrical insulation of the device's PTC element. The insulation of the PTC heating device comprises a film and a layer that is bonded to the film and made of brown compact which comprises non-sintered ceramic particles. Also disclosed is a method in which ceramic particles are provided with a binding agent, and the mass thus produced is applied in a planar manner onto a film and bonded to the film. The multilayer insulation thus produced is placed around the PTC element and the conductor tracks, and the binding agent is subsequently removed, at least in part.Type: ApplicationFiled: April 26, 2021Publication date: October 28, 2021Inventors: Kurt Walz, Michael Niederer, Ahmad Asafi, Tobias Semmler
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Publication number: 20210204365Abstract: A heat-generating element of an electric heating device includes a PTC element, conductor tracks abutting surfaces of the PTC element, and an adhesive which connects the conductor tracks to the PTC element. The conductor track has several contact projections which protrude from an abutment surface of the conductor tracks. The contact projections form a contact surface which abuts the surface in an electrically conductive manner with a free space between the surface and the abutment surface, in which the adhesive is accommodated. Also disclosed is a method in which the contact projections are formed from initially planar conductor track, an adhesive is applied to the abutment surface between the contact projections, a masking covering the contact surfaces is removed, and the conductor track is glued to a PTC element with the adhesive accommodated between the surface and the abutment surface.Type: ApplicationFiled: December 23, 2020Publication date: July 1, 2021Inventors: Ahmad Asafi, Stefan Plewnia, Kai-Fabian Bürkle, Rüdiger Freitag, Michael Niederer, Müge Pilavtepe-Christ
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Publication number: 20210045196Abstract: An electric heating device comprised a housing having a partition wall, which separates a connection chamber from a heating chamber for dissipating heat and from which at least one PTC heating element protrudes as a heating rib in the direction toward the heating chamber. The PTC heating device comprises at least one PTC element and conductor tracks that are electrically connected in the connection chamber for energizing the PTC element with different polarities and that are connected to the PTC element in an electrically conductive manner The heating chamber, in a top view onto the partition wall, has a substantially rectangular base area. The PTC heating devices are arranged obliquely relative to the base area for a more compact configuration of the electric heating device.Type: ApplicationFiled: August 5, 2020Publication date: February 11, 2021Inventors: Michael Niederer, Stefan Plewnia, Ahmad Asafi, Kai-Fabian Bürkle
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Publication number: 20200314965Abstract: PTC heating element and electric heating device comprising such A PTC heating element for an electric heating device includes frame which is made of electrically non-conductive material and which encloses at least one PTC element, conductor tracks electrically connected to the PTC element, and insulating layers bearing, in a heat-conductive manner, against an oppositely disposed main side surface of the PTC element. The frame has contact strips which project over itself and which are electrically conductively connected to the conductor tracks for energizing the PTC element with different polarities. In order to provide an electrically well-insulated PTC heating element allows good heat coupling, s a film respectively covers the outer surfaces of the insulating layers. A corresponding PTC heating element may be provided in a circulation chamber of the electric heating device.Type: ApplicationFiled: March 24, 2020Publication date: October 1, 2020Inventors: Kurt Walz, Ahmad Asafi
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Publication number: 20200286653Abstract: A PTC heating element has two insulating layers with a metallic coating provided on one side and a PTC element arranged therebetween. The PTC element is provided on oppositely disposed main side surfaces with a respective metallization which is electrically conductively connected to the coating of one of the insulating layers The metallization provided on one of the main side surfaces is assigned only to one potential for energizing the PTC element, and the metallization provided on the other of the main side surfaces is only assigned to the other potential for energizing the PTC element, as well as an electric heating device containing such a PTC heating element. With regard to better heat decoupling, the insulating layer may be glued to the PTC element, and the coating of the insulating layers is in direct electrically conductive contact with the metallization of the PTC element.Type: ApplicationFiled: March 4, 2020Publication date: September 10, 2020Inventors: Jan-Michael Feustel, Florian Bitto-Golon, Ahmad Asafi, Stefan Plewnia, Kai-Fabian Bürkle, Michael Niederer
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Publication number: 20200171920Abstract: An electric heating device, in particular for a motor vehicle, includes a housing which has an inlet and outlet opening for a medium to be heated and which encloses a layered structure. The layered stricture comprises at least one PTC element which is electrically conductively connected to conducting elements leading to connections of different polarity, and heat-emitting elements that are conductively connected on both sides to the PTC element. In order to provide improved heat dissipation, the heat-emitting elements include a panel element that is provided with perforations and that is made of a heat-conducting material.Type: ApplicationFiled: December 3, 2019Publication date: June 4, 2020Inventors: Kurt Walz, Michael Niederer, Ahmad Asafi, Patrick Kachelhoffer