Abstract: The present invention relates to a process for the manufacture of foamed polymeric material characterised by the presence of two or more cellular layers and aggregates that exhibit variations in cell size and cell density distribution. The heterogeneous polymeric material is foamed using a single expansion step, thus eliminating the assembly steps and improving the mechanical proprieties of the foam. The invention allows producing custom foam with predefined profiles of cell size, cell density distribution, and with correlated variations of its physical properties. The key to this invention is that the polymer material before expansion is made in multiple polymerisation steps from the original monomers. In each polymerisation step, a different recipe of monomers and physical blowing agents' concentration is used. These recipes within the final polymer material will expand under the same temperature to produce various aggregates of cell sizes and cell distribution in the final foam.

Abstract: The present invention relates to a process for the manufacture of foamed polymeric material characterised by the presence of two or more cellular layers and aggregates that exhibit variations in cell size and cell density distribution. The heterogeneous polymeric material is foamed using a single expansion step, thus eliminating the assembly steps and improving the mechanical proprieties of the foam. The invention allows producing custom foam with predefined profiles of cell size, cell density distribution, and with correlated variations of its physical properties. The key to this invention is that the polymer material before expansion is made in multiple polymerisation steps from the original monomers. In each polymerisation step, a different recipe of monomers and physical blowing agents' concentration is used. These recipes within the final polymer material will expand under the same temperature to produce various aggregates of cell sizes and cell distribution in the final foam.

Abstract: The present invention is focused on the making of an integral tubular battery pack of hollow cylindrical battery cells better suited for thermal management. The hollow cylindrical cell structure is made of two concentric cylinders within which the electrode assembly is mounted. The inner hollow cylindrical cell structure exterior' surface is the newly added feature as it provides additional area for heat transfer with the cell' surrounding. The newly designed hollow cylindrical cells' lithium-ion battery packs are equipped with thermal management system and used in large storage facilities and industrial batteries applications such as EVs and large-scale machines in general.