Abstract: An electrical generator includes a stator having fractional-slot concentrated windings and a rotor having field windings. A drive is provided having a circuit to control current flow to the field windings and a controller to input an initial DC field current demand to the circuit to cause the circuit to output an initial DC field current representative of a DC field current demand that would cause an electrical generator having sinusoidal stator windings to output a desired AC power. The controller receives feedback on the magnetic field generated by the initial DC field current, isolates an ideal fundamental component of the magnetic field based on the feedback and to generate a modified DC field current demand, and inputs the modified DC field current demand to the circuit, thereby causing the circuit to output an instantaneous non-sinusoidal current to the field windings to generate a sinusoidal rotating air gap magnetic field.

Abstract: A system and method for exciting an electrical machine with instantaneous non-sinusoidal current waveforms is disclosed. The system includes an inverter that controls current flow and terminal voltages in an electrical machine. The controller is further programmed to receive feedback on an air gap magnetic field in the electrical machine generated by an initial sinusoidal current demand, generate a non-sinusoidal current demand based on received air gap magnetic field feedback, and input the non-sinusoidal current demand to the inverter, thereby causing the inverter to output a non-sinusoidal current.

Abstract: An electric machine is disclosed comprising a first energy source, a second energy source, and a stator which comprises a first set of windings and a second set of windings. The electric machine has a rotor and a controller, the controller configured to control the first energy source to supply a first current to the first set of windings and control the second energy source to supply a second current to the second set of windings. The controller also detects an angular position of the rotor, detects the first current, detects the second current, and determines an optimum phase shift angle of the first current based on the angular position of the rotor, the first current, and the second current. The controller controls the first energy source based on the optimum phase shift angle to modify the first current supplied to the first set of windings.

Abstract: An electrical generator includes a stator having fractional-slot concentrated windings and a rotor having field windings. A drive is provided having a circuit to control current flow to the field windings and a controller to input an initial DC field current demand to the circuit to cause the circuit to output an initial DC field current representative of a DC field current demand that would cause an electrical generator having sinusoidal stator windings to output a desired AC power. The controller receives feedback on the magnetic field generated by the initial DC field current, isolates an ideal fundamental component of the magnetic field based on the feedback and to generate a modified DC field current demand, and inputs the modified DC field current demand to the circuit, thereby causing the circuit to output an instantaneous non-sinusoidal current to the field windings to generate a sinusoidal rotating air gap magnetic field.

Abstract: An electric machine is disclosed comprising a first energy source, a second energy source, and a stator which comprises a first set of windings and a second set of windings. The electric machine has a rotor and a controller, the controller configured to control the first energy source to supply a first current to the first set of windings and control the second energy source to supply a second current to the second set of windings. The controller also detects an angular position of the rotor, detects the first current, detects the second current, and determines an optimum phase shift angle of the first current based on the angular position of the rotor, the first current, and the second current. The controller controls the first energy source based on the optimum phase shift angle to modify the first current supplied to the first set of windings.

Abstract: A system and method for exciting an electrical machine with instantaneous non-sinusoidal current waveforms is disclosed. The system includes an inverter that controls current flow and terminal voltages in an electrical machine and a controller programmed to input an initial sinusoidal current demand to the inverter, thereby causing the inverter to output an initial sinusoidal input current. The controller is further programmed to receive feedback on an air gap magnetic field in the electrical machine generated by the initial sinusoidal current demand, determine an instantaneous fundamental component and instantaneous harmonic components of the air gap magnetic field, apply a correction to the instantaneous fundamental component of the air gap magnetic field to generate an ideal fundamental component, generate a non-sinusoidal current demand based on the ideal fundamental component, and input the non-sinusoidal current demand to the inverter, thereby causing the inverter to output a non-sinusoidal current.

Abstract: A procedure to assemble a vehicular transmission from modular components. One determines the type of transmission to be assembled within a prefabricated housing sub-assembly, and then selects a central shaft sub-assembly from a family of modular shaft assemblies. A modular shaft sub-assembly appropriate to the transmission to be assembled is selected and then operatively connected to the housing sub-assembly to provide a housing assembly. An input sub-assembly is selected and operatively connected to the housing assembly. An output sub-assembly is selected from a family of modular output sub-assemblies, the selected output sub-assembly to be appropriate to the transmission to be assembled. The selected output subassembly is operatively connected to the housing assembly to provide a transmission of the type desired.

Abstract: Lubrication and cooling assemblies particularly adapted for use with power receiving and delivery units that concentrically circumscribe planetary gear subsets encased in the housing of a vehicular transmission. Such assemblies utilize a source of pressurized lubricating and cooling fluid and employ a web plate extending transversely of the transmission housing. The web plate has an outer rim located in proximity to the transmission housing. A discharge chamber is provided in association with the web plate and is located in proximity to the outer rim. Fluid communication means penetrate the web plate to transfer pressurized fluid from the source of pressurized lubricating and cooling fluid to the discharge chamber. One or more spray rings define at least one wall of the discharge chamber, and one or more orifices penetrating the spray ring.

Abstract: A procedure to assemble a vehicular transmission from modular components. One determines the type of transmission to be assembled within a prefabricated housing sub-assembly, and then selects a central shaft sub-assembly from a family of modular shaft assemblies. A modular shaft sub-assembly appropriate to the transmission to be assembled is selected and then operatively connected to the housing sub-assembly to provide a housing assembly. An input sub-assembly is selected and operatively connected to the housing assembly. An output sub-assembly is selected from a family of modular output sub-assemblies, the selected output sub-assembly to be appropriate to the transmission to be assembled. The selected output subassembly is operatively connected to the housing assembly to provide a transmission of the type desired.

Abstract: A reluctance rotor and method for manufacturing reluctance rotors having soft magnetic regions and regions with magnetic properties that are dissimilar to those of the soft magnetic region so as to create a flux barrier. The method generally entails producing a magnetic body having a central axis and an outer peripheral surface. The body is composed of concentric regions, at least one of which is a soft magnetic region while at least a second region of the concentric regions is formed of a material with dissimilar magnetic properties to the soft magnetic region. Once formed, the body is divided along radials thereof to form wedge-shaped members, with each wedge-shaped member having coaxial arcuate regions that are portions of the concentric regions of the body.

Abstract: Lubrication and cooling assemblies particularly adapted for use with power receiving and delivery units that concentrically circumscribe planetary gear subsets encased in the housing of a vehicular transmission. Such assemblies utilize a source of pressurized lubricating and cooling fluid and employ a web plate extending transversely of the transmission housing. The web plate has an outer rim located in proximity to the transmission housing. A discharge chamber is provided in association with the web plate and is located in proximity to the outer rim. Fluid communication means penetrate the web plate to transfer pressurized fluid from the source of pressurized lubricating and cooling fluid to the discharge chamber. One or more spray rings define at least one wall of the discharge chamber, and one or more orifices penetrating the spray ring.

Abstract: A rotor assembly for a synchronous reluctance machine has a plurality of steel punched star-shaped supports secured along a shaft at spaced locations for retaining a plurality of laminated rotor sections. The star-shaped supports have four equiangularly spaced arms having arcuate valleys disposed therebetween that define a plurality of channels for receiving the rotor sections. The rotor sections are secured to the star-shaped core by a plurality of bands fastened circumferentially around the rotor. A plurality of grooves disposed circumferentially around the rotor receive and retain the bands in place. A rotor bar and arcuate spring may be disposed within a concave cavity defined by the rotor sections to reduce audible noise produced as the rotor rotates at a high rate of speed and provide added compression on the rotor sections to the core. The rotor sections also include a dimpled separator of predetermined thickness disposed between the laminate sheets to optimize the machine.

Abstract: A rotor assembly for a synchronous reluctance machine has a plurality of steel punched star-shaped supports secured along a shaft at spaced locations for retaining a plurality of laminated rotor sections. The star-shaped supports have four equiangularly spaced arms having arcuate valleys disposed therebetween that define a plurality of channels for receiving the rotor sections. The rotor sections have a plurality of linearly-disposed apertures for receiving mounting members that extend radially from the valleys of the star-shaped supports. The portions of free ends of the mounting members that extend through the apertures, are stamped or formed to secure the rotor sections to the star-shaped supports. A rotor bar may be disposed within a concave cavity defined by the rotor sections to reduce audible noise produced as the rotor rotates at a high rate of speed.

Abstract: A rotor assembly for a synchronous reluctance machine has a plurality of steel punched star-shaped supports secured along a shaft at spaced locations for retaining a plurality of laminated rotor sections. The star-shaped supports have four equiangularly spaced arms having arcuate valleys disposed therebetween that define a plurality of channels for receiving the rotor sections. The rotor sections have a plurality of linearly-disposed apertures for receiving mounting members that extend radially from the valleys of the star-shaped supports. The portions of free ends of the mounting members that extend through the apertures, are stamped or formed to secure the rotor sections to the star-shaped supports. A rotor bar may be disposed within a concave cavity defined by the rotor sections to reduce audible noise produced as the rotor rotates at a high rate of speed.

Abstract: A soft magnetic structure substantially comprised of a plurality of magnetic field carrying particles molded and retained in a predetermined shape, bonded in that shape by an insulating binding agent, wherein said particles have grain alignment substantially parallel to a preferred direction, and wherein said preferred direction is parallel to a direct axis providing the structure with a high direct axis to quadrature axis reactance ratio.

Abstract: A soft magnetic structure substantially comprised of a plurality of magnetic field carrying particles molded and retained in a predetermined shape, bonded in that shape by an insulating binding agent, wherein said particles have grain alignment substantially parallel to a preferred direction, and wherein said preferred direction is parallel to a direct axis providing the structure with a high direct axis to quadrature axis reactance ratio.