Abstract: Disclosed herein are magnesium alloy based objects and methods of making and use thereof. For example, disclosed herein are methods of making a magnesium alloy based object, the methods comprising: heating an object comprising a preliminary magnesium alloy at a first temperature for a first amount of time, the preliminary magnesium alloy comprising a first intermetallic phase, a second intermetallic phase, and an alloy phase, to thereby substantially dissolving the first intermetallic phase into the alloy phase to form an object comprising an intermediate magnesium alloy, the intermediate magnesium alloy comprising the second intermetallic phase and the alloy phase; and heating the object comprising the intermediate magnesium alloy at a second temperature for a second amount of time to thereby substantially dissolving the second intermetallic phase into the alloy phase and minimizing incipient melting of the alloy phase to form the magnesium alloy based object.

Abstract: Disclosed herein are magnesium alloy based objects and methods of making and use thereof. For example, disclosed herein are methods of making a magnesium alloy based object, the methods comprising: heating an object comprising a preliminary magnesium alloy at a first temperature for a first amount of time, the preliminary magnesium alloy comprising a first intermetallic phase, a second intermetallic phase, and an alloy phase, to thereby substantially dissolving the first intermetallic phase into the alloy phase to form an object comprising an intermediate magnesium alloy, the intermediate magnesium alloy comprising the second intermetallic phase and the alloy phase; and heating the object comprising the intermediate magnesium alloy at a second temperature for a second amount of time to thereby substantially dissolving the second intermetallic phase into the alloy phase and minimizing incipient melting of the alloy phase to form the magnesium alloy based object.

Abstract: Disclosed herein are aluminum alloys and methods of making and use thereof.

Abstract: Disclosed herein are metal matrix composites and methods of making and use thereof. For example, disclosed herein are methods of making a metal matrix composite comprising a metal matrix reinforced by a high entropy alloy. The methods comprise mixing a first powder and a second powder to form a powder mixture, wherein the first powder comprises a plurality of particles comprising a metal and the second powder comprises a plurality of particles comprising a high entropy alloy. The methods further comprise compacting the powder mixture to form a pellet and adding the pellet to a molten metal, the molten metal comprising the metal in a molten state, thereby melting the pellet to form a molten mixture. The methods further comprise subjecting the molten mixture to an ultrasonic treatment and casting the ultrasonic treated mixture to form the metal matrix composite.

Abstract: Disclosed herein are magnesium alloys and methods of making and use thereof. The magnesium alloys comprise: from 1 to 1.5 wt % Zn, from 1 to 1.4 wt. % Al, from 0.2 to 0.7 wt % Ca, from 0.2 to 0.4 wt % Ce, from 0.1 to 0.8 wt % Mn, and the balance comprising Mg.

Abstract: Disclosed herein are magnesium alloy based objects and methods of making and use thereof. For example, disclosed herein are methods of making a magnesium alloy based object, the methods comprising: heating an object comprising a preliminary magnesium alloy at a first temperature for a first amount of time, the preliminary magnesium alloy comprising a first intermetallic phase, a second intermetallic phase, and an alloy phase, to thereby substantially dissolving the first intermetallic phase into the alloy phase to form an object comprising an intermediate magnesium alloy, the intermediate magnesium alloy comprising the second intermetallic phase and the alloy phase; and heating the object comprising the intermediate magnesium alloy at a second temperature for a second amount of time to thereby substantially dissolving the second intermetallic phase into the alloy phase and minimizing incipient melting of the alloy phase to form the magnesium alloy based object.

Abstract: The present disclosure relates to relates generally to metal alloys. The present disclosure relates more particularly to High Entropy Alloys having relatively high strength and relatively low weight. In one aspect, the present disclosure provides a multiple-principal-element high-entropy AlCrTiV metal alloy comprising Al in an amount of 5-50 at %; Cr in an amount of 5-50 at %; Ti in an amount of 5-60 at %; and V in an amount of 5-50 at %, wherein the total amount of Al, Cr, Ti and V is at least 80 at %.

Abstract: The present disclosure relates to relates generally to metal alloys. The present disclosure relates more particularly to High Entropy Alloys having relatively high strength and relatively low weight. In one aspect, the present disclosure provides a multiple-principal-element high-entropy AlCrTiV metal alloy comprising Al in an amount of 5-50 at %; Cr in an amount of 5-50 at %; Ti in an amount of 5-60 at %; and V in an amount of 5-50 at %, wherein the total amount of Al, Cr, Ti and V is at least 80 at %.

Abstract: Methods of extruding magnesium-based casting alloys are provided. The magnesium alloys have relatively high strength and castibility, as well as an improved ductility and extrudability for wrought alloy applications. The magnesium-based wrought alloy comprises aluminum (Al) of between about 2.5 to about 3.5 wt. %, manganese (Mn) of less than about 0.6 wt. %, zinc (Zn) of less than about 0.22 wt. %, other impurities of less than about 0.1 wt. %, and a balance of magnesium (Mg). The disclosure provides various methods of forming extruded structural components, including automotive components, and methods of forming such wrought alloys.

Abstract: A tin-containing magnesium-aluminum-manganese (Mg—Al—Mn) based alloy that provides a desired combination of strength and ductility so as to be particularly suited for structural applications. The alloy includes magnesium, aluminum, and manganese in combination and about 0.5% to about 3.5% tin. The tin addition improves strength without substantial loss of ductility.

Abstract: The grain size of magnesium alloys is effectively refined and made smaller by the addition of a small amount of titanium. The effect of the reduction of grain size is often an improvement in the strength and processability of a cast magnesium alloy. Often less than about 0.1% by weight of titanium need be used. It may be preferred to incorporate the titanium with another alloying constituent (such as aluminum) for addition to a melt of a magnesium base alloy.

Abstract: Durable elastomeric polyurea coatings can be applied to metal surfaces subjected to impacts and environmental corrosion. Corrosion resistance of the coatings, especially on magnesium alloy surfaces, is improved by incorporation of particulate inhibitor additives in the liquid polyurea precursor coating material. Examples of inhibitors include potassium dichromate, sodium dichromate, potassium permanganate, vanadium pentoxide, phosphorus anhydride, cerium oxide, lanthanum oxide, calcium oxide and sodium oxide.

Abstract: An instrument panel beam includes an elongated main member having a bent tubular configuration, and a plurality of structural supports connected to the member. The beam is formed of a lightweight material, such as a magnesium or aluminum alloy. The beam is preferably constructed utilizing a die-cast process, wherein at least a portion of the member is overmolded by each support so as to cooperatively form a soldered region therebetween.

Abstract: A method for bending magnesium alloy tubes. The method includes heating the tube at moderate temperature in the range of about 100° C. to 200° C., and bending the tube to a bend angle or forming the tube to a desired shape.

Abstract: In one aspect, the invention provides a magnesium-based casting alloy having relatively high strength and castibility, as well as an improved ductility and extrudability for wrought alloy applications. The magnesium-based wrought alloy comprises aluminum (Al) of between about 2.5 to about 4.0 wt. %, manganese (Mn) of less than about 0.6 wt. %, zinc (Zn) of less than about 0.3 wt. %, other impurities of less than about 0.1 wt. %, and a balance of magnesium (Mg). The invention further provides methods of forming a wrought alloy component and automotive components formed therefrom.