Patents by Inventor Akifumi Yamawaki

Akifumi Yamawaki has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6682848
    Abstract: A porous metal material 10 was filled with an active material slurry, dried, and then rolled to a predetermined thickness. This rolling causes pores 11 formed by a network skeleton to be stretched in the rolling direction (direction represented by the arrow in FIG. 1(a)) to form pores 12 having a shape similar to ellipsoid or deformed ellipsoid having a long axis. Subsequently, the porous metal material was cut in such an arrangement that the longitudinal direction of the pores 12 having a shape similar to ellipsoid or deformed ellipsoid coincides with the crosswise direction of the electrode plate, and then subjected to roller treatment through a series of rollers in the longitudinal direction of the electrode plate. This roller treatment causes numerous cracks 14 to be formed at a very small pitch in the direction parallel to the rolling direction as shown diagrammatically in FIG. 1(c).
    Type: Grant
    Filed: September 26, 2000
    Date of Patent: January 27, 2004
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Takayuki Yano, Masao Takee, Akifumi Yamawaki
  • Patent number: 6632568
    Abstract: A alkali storage cell includes a non-sintered type nickel electrode which includes a highly efficient nickel hydroxide active material and which causes no capacity decrease during an over-discharge operation. The nickel electrode contains an active material composed of nickel hydroxide, a solid solution of at least one of zinc, cadmium, magnesium, and calcium which are added to the nickel hydroxide, and cobalt compound layers which are formed over the surfaces of particles of the nickel hydroxide. The cobalt compound layers have an oxidation number of larger than 2 and a disordered crystal structure. Such an active material can be manufactured by mixing nickel hydroxide powder containing a solid solution of at least one of zinc, cadmium, magnesium, and calcium with either metallic cobalt or a cobalt compound, and subjecting the mixture to heat treatment in the presence of oxygen and alkali.
    Type: Grant
    Filed: September 15, 1997
    Date of Patent: October 14, 2003
    Inventors: Akifumi Yamawaki, Shinsuke Nakahori, Takeo Hamamatsu, Yoshitaka Baba
  • Patent number: 6368748
    Abstract: A nickel-metal hydride storage cell is composed of a non-sintered positive electrode which is filled with a nickel active material whose particles are coated with cobalt compound layers of divalent or greater and a metal hydride electrode which is filled with a surface-treated hydrogen-absorbing alloy. In the cell, the positive electrode non-reactive capacity rate (represented by the Equation 1) and the negative electrode charge depth (represented by the Equation 2) after the initial charge/discharge are 16% or lower, and 80% or lower, respectively. This construction makes it possible to take larger actual cell capacity by setting the value of the negative electrode charge depth to the degree which causes no rise in the cell internal pressure, thereby expanding the capacity of the cell. positive electrode non-reactive capacity rate %=(positive electrode theoretical capacity−actual cell capacity)/positive electrode theoretical capacity×100  Eq.
    Type: Grant
    Filed: March 20, 2000
    Date of Patent: April 9, 2002
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Masao Takee, Motoo Tadokoro, Tadashi Ise, Akifumi Yamawaki
  • Patent number: 6274275
    Abstract: A belt-shaped spongelike organic high polymer sheet is subjected to stretching forces in the longitudinal and lateral directions so as to transform the approximately spindle-shaped organic high polymer units which compose the organic high polymer sheet. After this, a metal is put into voids inside the organic high polymer sheet. Then, the organic high polymer is eliminated by baking it, and the metal is sintered. As a result, a spongelike metal substrate is completed whose carbon content is 0.5% by weight or less and whose metallic lattices have a longer length/shorter length ratio of 1.7 or below. The spongelike metal substrate is filled with electrode active material to form an electrode, which is combined with a counter electrode and a separator, and coiled in the direction of the longer lengths of the lattices to form a coiled electrode assembly. The electrode assembly is used to manufacture an alkali storage cell.
    Type: Grant
    Filed: April 5, 1999
    Date of Patent: August 14, 2001
    Assignee: Sanyo Electric Company, Ltd.
    Inventors: Akifumi Yamawaki, Motoo Tadokoro
  • Patent number: 5940946
    Abstract: A belt-shaped spongelike organic high polymer sheet is subjected to stretching forces in the longitudinal and lateral directions so as to transform the approximately spindle-shaped organic high polymer units which compose the organic high polymer sheet. After this, a metal is put into voids inside the organic high polymer sheet. Then, the organic high polymer is eliminated by baking it, and the metal is sintered. As a result, a spongelike metal substrate is completed whose carbon content is 0.5% by weight or less and whose metallic lattices have a longer length/shorter length ratio of 1.7 or below. The spongelike metal substrate is filled with electrode active material to form an electrode, which is combined with a counter electrode and a separator, and coiled in the direction of the longer lengths of the lattices to form a coiled electrode assembly. The electrode assembly is used to manufacture an alkali storage cell.
    Type: Grant
    Filed: June 17, 1997
    Date of Patent: August 24, 1999
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Akifumi Yamawaki, Motoo Tadokoro
  • Patent number: 5702762
    Abstract: In a method of manufacturing a nickel active material, nickel hydroxide particles coated with cobalt hydroxide are put on the mesh disk 4 of the fluidized granulator 1. Then, hot air is continuously supplied from outside through the hot air inlet 5, while air inside the fluidized granulator 5 is continuously emitted through the air outlet 8. At the same time, the nickel hydroxide particles are stirred with the stirring fan 3 and further dispersed by a hot air current. In this condition, an alkali aqueous solution is sprayed on the nickel hydroxide particles through the spray nozzle 7 by the pump 9. After the spray, the nickel hydroxide particles are further stirred in hot air so as to complete an alkali heat treatment.
    Type: Grant
    Filed: June 18, 1996
    Date of Patent: December 30, 1997
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Yoshitaka Baba, Motoo Tadokoro, Akifumi Yamawaki
  • Patent number: 5691086
    Abstract: A nickel active material for an alkali storage cell whose surface is covered with a cobalt compound, wherein the diffusion and permeation into the nickel hydroxide mother particles of cobalt compound during excessive discharging, which act to reduce the active material efficiency and the excessive discharging characteristics, are prevented. This is achieved by having a covering layer, including one or more of the following metal compounds; an aluminum compound, a magnesium compound, an indium compound and a zinc compound, in addition to a cobalt compound, formed on the surface of a mother particle of nickel hydroxide, and by heat treating the covered mother particles in the presence of alkali and oxygen so as to convert the cobalt compound into a compound of cobalt where an oxidization number of cobalt is greater than 2.
    Type: Grant
    Filed: February 12, 1996
    Date of Patent: November 25, 1997
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Yoshitaka Baba, Motoo Tadokoro, Takeo Hamamatsu, Akifumi Yamawaki
  • Patent number: 5688616
    Abstract: A alkali storage cell includes a non-sintered type nickel electrode which includes a highly efficient nickel hydroxide active material and which causes no capacity decrease during an over-discharge operation. The nickel electrode contains an active material composed of nickel hydroxide, a solid solution of at least one of zinc, cadmium, magnesium, and calcium which are added to the nickel hydroxide, and cobalt compound layers which are formed over the surfaces of particles of the nickel hydroxide. The cobalt compound layers have an oxidation number of larger than 2 and a disordered crystal structure. Such an active material can be manufactured by mixing nickel hydroxide powder containing a solid solution of at least one of zinc, cadmium, magnesium, and calcium with either metallic cobalt or a cobalt compound, and subjecting the mixture to heat treatment in the presence of oxygen and alkali.
    Type: Grant
    Filed: June 27, 1996
    Date of Patent: November 18, 1997
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Akifumi Yamawaki, Shinsuke Nakahori, Takeo Hamamatsu, Yoshitaka Baba
  • Patent number: 5672447
    Abstract: A alkali storage cell includes a non-sintered type nickel electrode which includes a highly efficient nickel hydroxide active material and which causes no capacity decrease during an over-discharge operation. The nickel electrode contains an active material composed of nickel hydroxide, a solid solution of at least one of zinc, cadmium, magnesium, and calcium which are added to the nickel hydroxide, and cobalt compound layers which are formed over the surfaces of particles of the nickel hydroxide. The cobalt compound layers have an oxidation number of larger than 2 and a disordered crystal structure. Such an active material can be manufactured by mixing nickel hydroxide powder containing a solid solution of at least one of zinc, cadmium, magnesium, and calcium with either metallic cobalt or a cobalt compound, and subjecting the mixture to heat treatment in the presence of oxygen and alkali.
    Type: Grant
    Filed: June 27, 1996
    Date of Patent: September 30, 1997
    Assignee: Sanyo Electric Co., Ltd.
    Inventors: Akifumi Yamawaki, Shinsuke Nakahori, Takeo Hamamatsu, Yoshitaka Baba
  • Patent number: 5629111
    Abstract: Fine-grained nickel electrode active material, each of which contributing to electrode reaction; production method of the fine-grained nickel electrode active material; and a nickel alkali storage cell of high capacity which is excellent in over discharge characteristics. In order to produce the fine-grained nickel electrode active material, fine-grained nickel hydroxide is precipitated by adding a given amount of alkali to solution in which at least a nickel compound is dissolved while the solution is stirred. Each of the fine-grained nickel hydroxide has pores with 20 vol % or more of a combined volume of the pores being composed of pores of diameter 60 .ANG. or greater. Next, a given amount of alkali is gradually added to suspension including the fine-grained nickel hydroxide and dissolved cobalt compound so that cobalt hydroxide is precipitated on the external surface of the fine-grained nickel hydroxide. The fine-grained nickel electrode active material is produced in the above mentioned way.
    Type: Grant
    Filed: September 19, 1995
    Date of Patent: May 13, 1997
    Assignee: Sanyo Electric Co. Ltd.
    Inventors: Akifumi Yamawaki, Shinsuke Nakahori, Motoo Tadokoro, Takeo Hamamatsu, Yoshitaka Baba