Patents by Inventor Akihiro Shimode

Akihiro Shimode has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11579212
    Abstract: A magneto-sensitive wire (magneto-sensitive body) made of a Co-based alloy having a composite structure in which crystal grains are dispersed in an amorphous phase. The Co-based alloy is, for example, a Co—Fe—Si—B-based alloy, and the total amount of Si and B is preferably 20 to 25 at % with respect to the Co-based alloy as a whole. Preferably, the average diameter of the crystal grains is 70 nm or less and the area ratio of the crystal grains is 10% or less to the composite structure as a whole. The magneto-sensitive wire has a circular cross section and the wire diameter is about 1 to 100 ?m. Such a magneto-sensitive wire can be obtained, for example, through a heat treatment step of heating an amorphous wire composed of a Co-based alloy at a temperature equal to or higher than a crystallization start temperature and lower than a crystallization end temperature.
    Type: Grant
    Filed: August 8, 2018
    Date of Patent: February 14, 2023
    Assignee: AICHI STEEL CORPORATION
    Inventors: Norihiko Hamada, Akihiro Shimode
  • Publication number: 20230019018
    Abstract: A magneto-sensitive wire for a magnetic sensor with both measurement range expansion and environment resistance performance improvement, includes a Co-based alloy containing more Fe than a reference composition that is amorphous overall and exhibits zero magnetostriction. The Co-based alloy may have an Fe ratio (Fe/(Co+Fe+Ni)) of 6.1% to 9.5%. The Fe ratio is an atomic fraction of the Fe amount with respect to the total amount of a magnetic element group consisting of Co, Fe, and Ni. By heating an amorphous wire of a Co-based alloy at a temperate at least equal to a crystallization start temperature and lower than a crystallization end temperature, allows the magneto-sensitive wire to have a composite structure in which crystal grains are dispersed in the amorphous phase. The magneto-sensitive wire's anisotropy field is, for example, 5 to 70 Oe and the stress sensitivity, indicative of magnetostriction, is ?30 to 30 mOe/MPa.
    Type: Application
    Filed: February 24, 2021
    Publication date: January 19, 2023
    Applicant: AICHI STEEL CORPORATION
    Inventors: Akihiro SHIMODE, Shunichi TATEMATSU
  • Publication number: 20210190886
    Abstract: An object is to provide a magneto-sensitive wire that exhibits a stable anisotropic magnetic field even under a high-temperature environment and can achieve expansion of the measurement range of an MI sensor, etc. The present invention provides a magneto-sensitive wire for magnetic sensors that comprises a Co-based alloy having a composite structure in which crystal grains are dispersed in an amorphous phase. The Co-based alloy contains 0.05 to 0.80 at %, preferably 0.10 to 0.60 at %, of Cu with respect to 100 at % of the Co-based alloy as a whole. The Co-based alloy may further contain 65 to 90 at % of the group of magnetic elements consisting of Co, Fe, and Ni as the total, 15 to 27 at % of Si and/or B as the total, and 0.5 to 2.5 at % of Mo. Such a magneto-sensitive wire is excellent in the heat resistance and exhibits a stable anisotropic magnetic field even under a high-temperature environment.
    Type: Application
    Filed: October 2, 2019
    Publication date: June 24, 2021
    Applicant: AICHI STEEL CORPORATION
    Inventors: Shunichi TATEMATSU, Akihiro SHIMODE
  • Publication number: 20200217904
    Abstract: An object is to provide a magneto-sensitive wire (magneto-sensitive body) with which the measurement range of a magnetic sensor can be expanded, the heat resistance and the high-temperature durability can be improved, and other appropriate properties can be obtained. The magneto-sensitive wire of the present invention is composed of a Co-based alloy having a composite structure in which crystal grains are dispersed in an amorphous phase. The Co-based alloy is, for example, a Co—Fe—Si—B-based alloy. In this case, the total amount of Si and B is preferably 20 to 25 at % with respect to the Co-based alloy as a whole. Preferably, the average diameter of the crystal grains is 70 nm or less and the area ratio of the crystal grains is 10% or less to the composite structure as a whole. The magneto-sensitive wire has a circular cross section, for example, and the wire diameter is about 1 to 100 ?m.
    Type: Application
    Filed: August 8, 2018
    Publication date: July 9, 2020
    Applicant: AICHI STEEL CORPORATION
    Inventors: Norihiko HAMADA, Akihiro SHIMODE
  • Patent number: 10509081
    Abstract: A magneto-sensitive wire for a magnetic impedance sensor and a method of manufacturing the same are provided which can prevent generation of abnormal noise in an output voltage and deterioration in hysteresis characteristics and enable higher-accuracy measurement than conventional magneto-sensitive wires. The magneto-sensitive wire (1) comprises an amorphous wire for detecting magnetism. The magnetic impedance sensor (6) has the magneto-sensitive wire (1) and a detection coil (3) around the magneto-sensitive wire (1). The magnetic impedance sensor (6) is configured to apply a pulse current to the magneto-sensitive wire (1) and detect a voltage generated in the detection coil (3) thereby capable of measuring strength of a magnetic field. The voltage has magnitude in response to strength of an external magnetic field. The magneto-sensitive wire (1) is a Co-based amorphous wire manufactured using an in-rotating liquid spinning method and finished by wire drawing.
    Type: Grant
    Filed: April 20, 2016
    Date of Patent: December 17, 2019
    Assignee: AICHI STEEL CORPORATION
    Inventors: Norihiko Hamada, Akihiro Shimode, Michiharu Yamamoto
  • Patent number: 10253393
    Abstract: Method for heat treating magnetic wire includes a wire supply unit, a wire property measuring unit, a wire tensile force measuring unit, a heat treatment unit, and a wire winding unit. The wire supply unit includes a supply bobbin, a supply rotary part, a wire reel, and a tension roller. The wire property measuring unit includes a size measuring device, an after measurement capstan, and a wire reel and measures a size of the wire prior to the heat treatment. The wire tensile force measuring unit includes a tensile force measuring device, a tension roller, and a wire reel. The wire heat treatment unit includes a heat treatment furnace, a temperature measuring device, an after heat treatment capstan, and a wire reel. The wire winding unit includes a winding bobbin, a winding rotary part that rotates the winding bobbin, a tension roller, and a wire reel.
    Type: Grant
    Filed: September 19, 2017
    Date of Patent: April 9, 2019
    Assignee: AICHI STEEL CORPORATION
    Inventors: Norihiko Hamada, Akihiro Shimode
  • Patent number: 10253392
    Abstract: Apparatus for heat treating magnetic wire includes a wire supply unit, a wire property measuring unit, a wire tensile force measuring unit, a heat treatment unit, and a wire winding unit. The wire supply unit includes a supply bobbin, a supply rotary part, a wire reel, and a tension roller. The wire property measuring unit includes a size measuring device, an after measurement capstan, and a wire reel and measures a size of the wire prior to the heat treatment. The wire tensile force measuring unit includes a tensile force measuring device, a tension roller, and a wire reel. The wire heat treatment unit includes a heat treatment furnace, a temperature measuring device, an after heat treatment capstan, and a wire reel. The wire winding unit includes a winding bobbin, a winding rotary part that rotates the winding bobbin, a tension roller, and a wire reel.
    Type: Grant
    Filed: June 14, 2017
    Date of Patent: April 9, 2019
    Assignee: AICHI STEEL CORPORATION
    Inventors: Norihiko Hamada, Akihiro Shimode
  • Publication number: 20180363097
    Abstract: Apparatus for heat treating magnetic wire includes a wire supply unit, a wire property measuring unit, a wire tensile force measuring unit, a heat treatment unit, and a wire winding unit. The wire supply unit includes a supply bobbin, a supply rotary part, a wire reel, and a tension roller. The wire property measuring unit includes a size measuring device, an after measurement capstan, and a wire reel and measures a size of the wire prior to the heat treatment. The wire tensile force measuring unit includes a tensile force measuring device, a tension roller, and a wire reel. The wire heat treatment unit includes a heat treatment furnace, a temperature measuring device, an after heat treatment capstan, and a wire reel. The wire winding unit includes a winding bobbin, a winding rotary part that rotates the winding bobbin, a tension roller, and a wire reel.
    Type: Application
    Filed: September 19, 2017
    Publication date: December 20, 2018
    Applicant: AICHI STEEL CORPORATION
    Inventors: Norihiko HAMADA, Akihiro SHIMODE
  • Publication number: 20180363095
    Abstract: Apparatus for heat treating magnetic wire includes a wire supply unit, a wire property measuring unit, a wire tensile force measuring unit, a heat treatment unit, and a wire winding unit. The wire supply unit includes a supply bobbin, a supply rotary part, a wire reel, and a tension roller. The wire property measuring unit includes a size measuring device, an after measurement capstan, and a wire reel and measures a size of the wire prior to the heat treatment. The wire tensile force measuring unit includes a tensile force measuring device, a tension roller, and a wire reel. The wire heat treatment unit includes a heat treatment furnace, a temperature measuring device, an after heat treatment capstan, and a wire reel. The wire winding unit includes a winding bobbin, a winding rotary part that rotates the winding bobbin, a tension roller, and a wire reel.
    Type: Application
    Filed: June 14, 2017
    Publication date: December 20, 2018
    Applicant: AICHI STEEL CORPORATION
    Inventors: Norihiko HAMADA, Akihiro SHIMODE
  • Publication number: 20180038919
    Abstract: A magneto-sensitive wire for a magnetic impedance sensor and a method of manufacturing the same are provided which can prevent generation of abnormal noise in an output voltage and deterioration in hysteresis characteristics and enable higher-accuracy measurement than conventional magneto-sensitive wires. The magneto-sensitive wire (1) comprises an amorphous wire for detecting magnetism. The magnetic impedance sensor (6) has the magneto-sensitive wire (1) and a detection coil (3) around the magneto-sensitive wire (1). The magnetic impedance sensor (6) is configured to apply a pulse current to the magneto-sensitive wire (1) and detect a voltage generated in the detection coil (3) thereby capable of measuring strength of a magnetic field. The voltage has magnitude in response to strength of an external magnetic field. The magneto-sensitive wire (1) is a Co-based amorphous wire manufactured using an in-rotating liquid spinning method and finished by wire drawing.
    Type: Application
    Filed: April 20, 2016
    Publication date: February 8, 2018
    Applicant: AICHI STEEL CORPORATION
    Inventors: Norihiko HAMADA, Akihiro SHIMODE, Michiharu YAMAMOTO
  • Patent number: 8610427
    Abstract: The magneto-sensitive wire of the invention has a vortex-spin structure and hence includes no magnetic domain walls, so that the magneto-sensitive wire of the invention has an excellent hysteresis characteristic exhibiting nearly zero hysteresis. Therefore, the linearity related to the output voltage characteristic for the applied magnetic field in the determination range of an MI sensor is significantly improved as compared to MI sensors using the conventional magneto-sensitive wires. Using the magneto-sensitive wire of the invention makes it possible to provide a magneto-impedance (MI) element exhibiting a higher precision than the conventional ones and further provide a sensor using such an MI element.
    Type: Grant
    Filed: March 25, 2009
    Date of Patent: December 17, 2013
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Norihiko Hamada, Akihiro Shimode
  • Patent number: 8350565
    Abstract: Provided is a magnetoimpedance (MI) sensor having a high magnetic sensor sensitivity and a wide measurement range. The MI sensor comprises an MI element, an electric current supply unit and a signal processing circuit. The MI element comprises a magnetosensitive wire formed of an amorphous soft magnetic alloy having zero magnetostriction, and a detection coil provided around the magnetosensitive wire with an electric insulator disposed therebetween, thereby detecting voltage generated at the detection coil and corresponding to an external magnetic field upon application of a high frequency electric current to the magnetosensitive wire. The electric current supply unit supplies the high frequency electric current to the MI element. The signal processing circuit processes an output signal from the detection coil.
    Type: Grant
    Filed: April 23, 2010
    Date of Patent: January 8, 2013
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Norihiko Hamada, Akihiro Shimode
  • Patent number: 8339132
    Abstract: A magnetic detection device of the present invention includes at least one pair of first magnetosensitive bodies each comprising a soft magnetic material extending in a first axis direction and being sensitive to an external magnetic field oriented in the first axis direction; and a magnetic field direction changer comprising a soft magnetic material and changing an external magnetic field oriented in a different axis direction from the first axis direction into a measurement magnetic field having a component in the first axis direction which can be detected by the at least one pair of first magnetosensitive bodies. With this magnetic detection device, the external magnetic field oriented in the different axis direction can be detected by way of the first magnetosensitive bodies. As a result, while attaining magnetic detection with high accuracy, the magnetic detection device can be reduced in size or thickness by omitting a magnetosensitive body extending long in the different axis direction.
    Type: Grant
    Filed: March 26, 2010
    Date of Patent: December 25, 2012
    Assignee: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Norihiko Hamada, Akihiro Shimode, Masayuki Kato
  • Publication number: 20120038358
    Abstract: Provided is a magnetoimpedance (MI) sensor having a high magnetic sensor sensitivity and a wide measurement range. The MI sensor comprises an MI element, an electric current supply unit and a signal processing circuit. The MI element comprises a magnetosensitive wire formed of an amorphous soft magnetic alloy having zero magnetostriction, and a detection coil provided around the magnetosensitive wire with an electric insulator disposed therebetween, thereby detecting voltage generated at the detection coil and corresponding to an external magnetic field upon application of a high frequency electric current to the magnetosensitive wire. The electric current supply unit supplies the high frequency electric current to the MI element. The signal processing circuit processes an output signal from the detection coil.
    Type: Application
    Filed: April 23, 2010
    Publication date: February 16, 2012
    Applicant: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Norihiko Hamada, Akihiro Shimode
  • Publication number: 20120013332
    Abstract: A magnetic detection device of the present invention includes at least one pair of first magnetosensitive bodies each comprising a soft magnetic material extending in a first axis direction and being sensitive to an external magnetic field oriented in the first axis direction; and a magnetic field direction changer comprising a soft magnetic material and changing an external magnetic field oriented in a different axis direction from the first axis direction into a measurement magnetic field having a component in the first axis direction which can be detected by the at least one pair of first magnetosensitive bodies. With this magnetic detection device, the external magnetic field oriented in the different axis direction can be detected by way of the first magnetosensitive bodies. As a result, while attaining magnetic detection with high accuracy, the magnetic detection device can be reduced in size or thickness by omitting a magnetosensitive body extending long in the different axis direction.
    Type: Application
    Filed: March 26, 2010
    Publication date: January 19, 2012
    Applicant: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Norihiko Hamada, Akihiro Shimode, Masayuki Kato
  • Publication number: 20110080164
    Abstract: The magneto-sensitive wire of the invention has a vortex-spin structure and hence includes no magnetic domain walls, so that the magneto-sensitive wire of the invention has an excellent hysteresis characteristic exhibiting nearly zero hysteresis. Therefore, the linearity related to the output voltage characteristic for the applied magnetic field in the determination range of an MI sensor is significantly improved as compared to MI sensors using the conventional magneto-sensitive wires. Using the magneto-sensitive wire of the invention makes it possible to provide a magneto-impedance (MI) element exhibiting a higher precision than the conventional ones and further provide a sensor using such an MI element.
    Type: Application
    Filed: March 25, 2009
    Publication date: April 7, 2011
    Applicant: Aichi Steel Corporation
    Inventors: Yoshinobu Honkura, Michiharu Yamamoto, Norihiko Hamada, Akihiro Shimode